63865-2000 Fine Adjust Applicator FineAdjust Applicator Specification Sheet Part No. 63865-2000 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Wire Size Insulation Diameter Strip Length Terminal Series No. AWG mm mm In. mm In. 90198-0002 22 - 26 0.35-0.12 1.52 Max .060 Max 2.00-2.50 .079-.098 Terminal will accommodate the following wire specification: 22 AWG-Solid Wire or Fused Wire 24-26 AWG Solid Wire, Fused Wire or Stranded Wire DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF CRIMP HEIGHT TAB The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. 63865-2000 Release Date: 12-12-03 UNCONTROLLED COPY Page 1 of 5 Revision: B Revision Date: 12-12-03 63865-2000 Fine Adjust Applicator CRIMP SPECIFICATION Bell mouth Cut-off Tab Max. Conductor Brush Terminal Series No. mm In. mm In. mm In. 90198-0002 None None 0.30 .012 0.00-0.10 .000-.004 Bend up Bend down Twist Roll Punch Width mm (Ref) Seam Terminal Series No. Conductor Insulation Seam shall not be open and Degree Degree mm In mm In no wire allowed out of the crimping area 90198-0002 N/A N/A N/A N/A 1.00 .039 1.80 .070 After crimping, the conductor profile should measure the following. A B CRIMP PROFILE Wire Size A Crimp Height B Diagonal Dim. Pull Force Min. Terminal Series No. 2 AWG mm mm In mm In. N Lb. 90198-0002 22 0.35 0.89 Ref .035 Ref 1.19 Max .047 Max 35.6 8.0 90198-0002 24 0.20 0.79 Ref .031 Ref 1.14 Max .045 Max 22.2 5.0 90198-0002 26 0.12 0.74 Ref .029 Ref 1.14 Max .045 Max 13.3 3.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63865-2000 Release Date: 12-12-03 UNCONTROLLED COPY Page 2 of 5 Revision: B Revision Date: 12-12-03