Fine Adjust Applicator for 3.7 LED Connector Plug Crimp Terminal FineAdjust Applicator Specification Sheet Order No. 63901-9500 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: 3.7 LED Connector Plug Crimp Terminal, 26-28 AWG. Insulation Diameter Terminal Terminal Wire Size Strip Length IPC/WHMA-A620 Terminal Series No. Order No. AWG mm mm In. mm In. mm In. 503485 503485-0000 26-28 .141-.079 0.93-1.14 .037-.045 0.93-1.14 .037-.045 1.30-1.50 .051-.059 To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. Overall insulation OD specification for terminal. DEFINITION OF TERMS BEND UP ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF TAB CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc. No: ATS-639019500 Release Date: 05-25-10 UNCONTROLLED COPY Page 1 of 5 Revision: C Revision Date: 06-07-10 Fine Adjust Applicator for 3.7 LED Connector Plug Crimp Terminal CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. Mm In. mm In. mm In. 503485 0.10-0.30 .004-.012 0.15 .006 0.10-0.40 .004-.016 Punch Width mm (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam shall not be open Degree Degree mm In mm In and no wire allowed out of the crimping area 503485 3 3 3 6 0.80 .031 1.30 .051 After crimping, the conductor profile should measure the following. Wire Size Conductor Crimp Pull Force Terminal Minimum Crimp Height Crimp Width (Ref.) 2 Series No. AWG mm mm In. mm In. N Lb. 26 0.14 0.56-0.61 .022-.024 0.85 .033 9.80 2.20 503485 28 0.08 0.53-0.58 .021-.023 0.85 .033 9.80 2.20 Wire Size Insulation Terminal Crimp Width Crimp Height 2 Ordr No. AWG mm (Ref.) mm In. mm In. 26 0.14 1.30-1.50 .051-.059 1.35 .053 503485 28 0.08 1.30-1.50 .051-.059 1.35 .053 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc. No: ATS-639019500 Release Date: 05-25-10 UNCONTROLLED COPY Page 2 of 5 Revision: C Revision Date: 06-07-10