63895-1170

Mini-Mac Applicator for CP2.8 and CPX2.8 Crimp Terminals Mini-Mac Applicator Application Tooling Specification Mechanical Feed-Front Metal Strip Order No. 63895-1100 FEATURES Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. SCOPE 2 Products: CP2.8 and CPX2.8 Receptacle Crimp Terminals, >1.00-2.00 mm type ID and IR wire. Terminal Terminal Wire Size and Type Insulation Diameter Strip Length Series No. Order No. mm Type mm In. mm In. 98910-1039 98910-1139 98910 >1.00 2.00 ID and IR 2.10-2.80 .083-.110 4.90-5.10 .193-.201 98910-2039 98910-2139 64324-1039 64324-1139 64324 >1.00 2.00 ID and IR 2.10-2.80 .083-.110 4.90-5.10 .193-.201 64324-2039 64324-2139 See crimp specification for the individual Insulation Diameter. DEFINITION OF TERMS BEND UP STRIP LENGTH 0.80 (REF) SEAL POSITION ROLLING CONDUCTOR BELL MOUTH BRUSH TWISTING BEND DOWN CONDUCTOR WIRE SEAM CRIMP CUT-OFF TAB SEAL The above terminal drawing is a generic terminal representation. It is not an image of any terminal listed in the scope. Doc No: ATS-638951100 Release Date: 10-21-08 UNCONTROLLED COPY Page 1 of 5 Revision: C Revision Date: 03-24-10 Mini-Mac Applicator for CP2.8 and CPX2.8 Crimp Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 98910 0.40-0.60 .016-.024 0.30 .012 0.20-0.60 .008-.024 64324 0.40-0.60 .016-.024 0.30 .012 0.20-0.60 .008-.024 Not to exceed above the conductor crimp height. Bend up Bend down Twist Roll Punch Width (Ref) Terminal Seam Conductor Insulation Series No. Degree Degree Seam shall not be mm In mm In open and no wire allowed 98910 2 2 2 3 2.50 .098 4.85 .191 out of the crimping area 64324 2 2 2 3 2.50 .098 4.85 .191 After crimping, the crimp profiles should measure the following: Conductor Wire Size Pull Force Minimum Terminal Series No. Crimp Height Crimp Width (Ref.) 2 mm mm In. mm In. N Lb. 1.50 1.40-1.50 .055-.059 2.57 .101 155.0 34.8 98910 2.00 1.50-1.60 .059-.063 2.58 .102 195.0 43.8 1.50 1.40-1.50 .055-.059 2.57 .101 155.0 34.8 64324 2.00 1.50-1.60 .059-.063 2.58 .102 195.0 43.8 Insulation Wire Size Insulation Diameter Single Wire Seal Crimp Width Terminal Series No. Crimp Height (Ref.) 2 mm mm In. Order No. Color mm In. mm In. 1.50 2.10-2.40 .083-.094 4.25-4.45 .167-.175 4.96 .195 98910 0643251175 Green 2.00 2.50-2.80 .098-.110 4.65-4.85 .183-.191 5.00 .197 1.50 2.10-2.40 .083-.094 4.25-4.45 .167-.175 4.96 .195 64324 0643251175 Green 2.00 2.50-2.80 .098-.110 4.65-4.85 .183-.191 5.00 .197 * Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638951100 Release Date: 10-21-08 UNCONTROLLED COPY Page 2 of 5 Revision: C Revision Date: 03-24-10