63865-6070

63865-6000 Fine Adjust Applicator FineAdjust Applicator Specification Sheet Part No. 63865-6000 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Terminal Wire Size Insulation Diameter Strip Length Series No. AWG mm mm In. mm In. 19417-0011 Male (Tin) 14-16 2.00-1.27 2.87-3.53 .113-.139 4.20-5.00 .165-.197 19417-0025 Male (Gold) 14-16 2.00-1.27 2.87-3.53 .113-.139 4.20-5.00 .165-.197 19417-0027 Male (Tin) 14-16 Long 2.00-1.27 2.87-3.53 .113-.139 4.20-5.00 .165-.197 19417-0029 Male (Gold) 14-16 Long 2.00-1.27 2.87-3.53 .113-.139 4.20-5.00 .165-.197 19420-0001 Female (Tin) 14-16 2.00-1.27 2.87-3.53 .113-.139 4.20-5.00 .165-.197 19420-0003 Female (Gold) 14-16 2.00-1.27 2.87-3.53 .113-.139 4.20-5.00 .165-.197 DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM INSULATION CRIMP ROLLING TWISTING STRIP BEND LENGTH DOWN CONDUCTOR CUT-OFF TAB COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. 63865-6000 Release Date: 07-09-03 UNCONTROLLED COPY Page 1 of 5 Revision: D Revision Date: 07-01-05 63865-6000 Fine Adjust Applicator CRIMP SPECIFICATION Bell mouth Cut-off Tab Max. Conductor Brush Terminal Series No. mm In. mm In. mm In. 19417-0011 0.25-1.25 .010-.049 0.50 .020 0.15-0.65 .006-.026 19417-0025 0.25-1.25 .010-.049 0.50 .020 0.15-0.65 .006-.026 19417-0027 0.25-1.25 .010-.049 0.50 .020 0.15-0.65 .006-.026 19417-0029 0.25-1.25 .010-.049 0.50 .020 0.15-0.65 .006-.026 19420-0001 0.25-1.25 .010-.049 0.50 .020 0.15-0.65 .006-.026 19420-0003 0.25-1.25 .010-.049 0.50 .020 0.15-0.65 .006-.026 Bend up Bend down Twist Roll Punch Width mm (Ref) Terminal Series No. Conductor Insulation Degree Degree mm In mm In Seam 19417-0011 5 5 4 8 2.50 .098 4.30 .169 Seam shall not be open 19417-0025 5 5 4 8 2.50 .098 4.30 .169 and no wire allowed out 19417-0027 5 5 4 8 2.50 .098 4.30 .169 of the crimping area 19417-0029 5 5 4 8 2.50 .098 4.30 .169 19420-0001 5 5 4 8 2.50 .098 4.30 .169 19420-0003 5 5 4 8 2.50 .098 4.30 .169 After crimping, the conductor profile should measure the following. Terminal Wire Size Conductor Crimp Height Insulation Crimp Height Pull Force Min. 2 Series No. AWG mm mm In. Mm (Ref) In. (Ref) N Lb. 19417-0011 14 2.00 1.65-1.75 .065-.069 3.40 max130 max. 222.6 50.00 19417-0011 16 1.27 1.60-1.70 .063-.067 3.40 max130 max. 133.5 30.00 19417-0025 14 2.00 1.65-1.75 .065-.069 3.40 max130 max. 222.6 50.00 19417-0025 16 1.27 1.60-1.70 .063-.067 3.40 max130 max. 133.5 30.00 19417-0027 14 2.00 1.65-1.75 .065-.069 3.40 max130 max. 222.6 50.00 19417-0027 16 1.27 1.60-1.70 .063-.067 3.40 max130 max. 133.5 30.00 19417-0029 14 2.00 1.65-1.75 .065-.069 3.40 max130 max. 222.6 50.00 19417-0029 16 1.27 1.60-1.70 .063-.067 3.40 max130 max. 133.5 30.00 19420-0001 14 2.00 1.45-1.55 .057-.061 3.40 max130 max. 222.6 50.00 19420-0001 16 1.27 1.40-1.50 .055-.059 3.40 max130 max. 133.5 30.00 19420-0003 14 2.00 1.45-1.55 .057-.061 3.40 max130 max. 222.6 50.00 19420-0003 16 1.27 1.40-1.50 .055-.059 3.40 max130 max. 133.5 30.00 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No. 63865-6000 Release Date: 07-09-03 UNCONTROLLED COPY Page 2 of 5 Revision: D Revision Date: 07-01-05