Fine Adjust Applicator for Micro-Fit 3.0 Crimp Terminals FineAdjust Applicator Specification Sheet Part No. 63860-8100 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Micro-Fit 3.0 Crimp Terminal, Male and Female, 20-24 AWG. Wire Size Insulation Diameter Strip Length Terminal Series No. Terminal Order No. AWG mm mm In. mm In. 43030-0001 43030-0051 43030 43030-0002 43030-0052 20-24 0.50-0.20 1.30-1.85 .051-.073 2.54-2.92 .100-.115 43030-0003 43030-0053 43031-0001 43031-0051 43031-0002 43031-0052 43031 20-24 0.50-0.20 1.30-1.85 .051-.073 2.54-2.92 .100-.115 43031-0003 43031-0053 43031-0017 43031-0102 43031-0018 43031-0103 44372 44372-0002 44372-3606 20-24 0.50-0.20 1.30-1.85 .051-.073 2.54-2.92 .100-.115 This Applicator will crimp large wire insulation diameter above. Applicator 63869-0200 should be used for insulation OD 1.10-1.30mm (.043-.051 inch). Applicator 63869-0300 should be used for insulation OD 0.91-1.09 mm (.036-.043 inch). BEND UP DEFINITION OF TERMS ROLLING SEAM BELL CONDUCTOR BRUSH MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CUT-OFF CRIMP HEIGHT TAB The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No. ATS-638608100 Release Date: 10-02-03 UNCONTROLLED COPY Page 1 of 6 Revision: C Revision Date: 09-19-06 Fine Adjust Applicator for Micro-Fit 3.0 Crimp Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Max. Conductor Brush Terminal Series No. mm In. mm In. mm In. 43030 0.05-0.40 .002-.016 0.15 .006 0.20-0.80 .008-.031 43031 0.05-0.40 .002-.016 0.15 .006 0.20-0.80 .008-.031 44372 0.05-0.40 .002-.016 0.15 .006 0.20-0.80 .008-.031 Punch Width mm (Ref) Bend up Bend down Twist Roll Seam Terminal Series No. Conductor Insulation Degree Degree mm In mm In Seam shall not be open 43030 3 3 4 8 1.40 .055 1.90 .075 and no wire allowed out 43031 3 3 4 8 1.40 .055 1.90 .075 of the crimping area 44372 3 3 4 8 1.40 .055 1.90 .075 After crimping, the conductor profile should measure the following. Wire Size Conductor Crimp Height Insulation Crimp Height Pull Force Min. Terminal Order No. 2 AWG mm mm In. mm In. N Lb. 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43030-0001 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43030-0002 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43030-0003 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43030-0051 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43030-0052 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43030-0053 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43031-0001 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43031-0002 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43031-0003 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43031-0017 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 20 0.50 0.91-0.99 .036-.039 2.30 max .090 max 57.9 13.0 43031-0018 22 0.35 0.84-0.91 .033-.036 2.30 max .090 max 35.6 8.0 24 0.20 0.79-0.84 .031-.033 2.30 max .090 max 22.3 5.0 Doc No. ATS-638608100 Release Date: 10-02-03 UNCONTROLLED COPY Page 2 of 6 Revision: C Revision Date: 09-19-06