63862-9170 Molex

Fine Adjust for Male and Female Crimp Terminals FineAdjust Applicator Specification Sheet Order No. 63862-9100 FEATURES Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of 0.15mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Directly adapts to most automatic wire processing machines SCOPE Products: Male and Female Crimp Terminals, 14-18 AWG. Insulation Diameter Terminal Terminal Wire Size Strip Length IPC/WHMA-A620 Terminal Maximum Series No. Order No. AWG mm mm In. mm In. mm In. 35745 35745-0210 14-18 2.00-0.80 2.80-3.40 .110-.134 3.40 .134 4.00-4.80 .157-.189 35746 35746-0210 14-18 2.00-0.80 2.80-3.40 .110-.134 3.40 .134 4.00-4.80 .157-.189 35747 35747-0210 14-18 2.00-0.80 2.80-3.40 .110-.134 3.40 .134 4.00-4.80 .157-.189 35748 35748-0210 14-18 2.00-0.80 2.80-3.40 .110-.134 3.40 .134 4.00-4.80 .157-.189 To achieve optimum IPC-A620 insulation crimps, use this insulation OD range. Overall insulation OD specification for terminal. DEFINITION OF TERMS BEND UP BELL MOUTH BRUSH SEAM INSULATION CRIMP ROLLING TWISTING STRIP BEND LENGTH DOWN CONDUCTOR CUT-OFF TAB COND.CRIMP CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-638629100 Release Date: 11-08-99 UNCONTROLLED COPY Page 1 of 5 Revision: B Revision Date: 10-15-08 Fine Adjust for Male and Female Crimp Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 35745 0.20-0.50 .008-.020 0.30 .012 0.30-0.80 .012-.032 35746 0.20-0.50 .008-.020 0.30 .012 0.30-0.80 .012-.032 35747 0.20-0.50 .008-.020 0.30 .012 0.30-0.80 .012-.032 35748 0.20-0.50 .008-.020 0.30 .012 0.30-0.80 .012-.032 Punch Width (Ref) Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam Degree Degree mm In mm In 35745 3 3 3 5 2.50 .098 3.40 .134 Seam shall not be open and no wire allowed out 35746 3 3 3 5 2.50 .098 3.40 .134 of the crimping area 35747 3 3 3 5 2.50 .098 3.40 .134 35748 3 3 3 5 2.50 .098 3.40 .134 After crimping, the conductor profile should measure the following. Wire Size Conductor Crimp Height Pull Force Minimum Terminal Series No. 2 AWG mm mm In. N Lb. 14 2.00 1.60-1.70 .063-.067 147.1 33.1 35745 16 1.30 1.50-1.60 .059-.063 127.6 28.7 18 0.80 1.40-1.50 .055-.059 97.8 22.0 14 2.00 1.60-1.70 .063-.067 147.1 33.1 35746 16 1.30 1.50-1.60 .059-.063 127.6 28.7 18 0.80 1.40-1.50 .055-.059 97.8 22.0 14 2.00 1.60-1.70 .063-.067 147.1 33.1 35747 16 1.30 1.50-1.60 .059-.063 127.6 28.7 18 0.80 1.40-1.50 .055-.059 97.8 22.0 14 2.00 1.60-1.70 .063-.067 147.1 33.1 35748 16 1.30 1.50-1.60 .059-.063 127.6 28.7 18 0.80 1.40-1.50 .055-.059 97.8 22.0 Pull Force should be measured with no influence from the insulation crimp. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638629100 Release Date: 11-08-99 UNCONTROLLED COPY Page 2 of 5 Revision: B Revision Date: 10-15-08