Hand Crimp Tool For Micro-Fit 3.0 Crimp Terminals HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63819-0000 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications Dies and Locator from this tool can be used in the Battery Powered Tool Order No.63816-0200 (110 V) or 63816-0250 (220 V), with the use of the 63816-0800 Crimp Head Many different tool kits can be used with a single Battery Powered Crimp Tool This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: Micro-Fit 3.0 Crimp Terminals, 20-30 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Loose Piece Reel AWG mm mm In. mm In. 43030-0007 43030-0001 43030-0009 43030-0003 20-24 0.50-0.20 1.42-1.85 .056-.073 43030-0008 43030-0002 43030 2.54-2.92 .100-.115 43030-0010 43030-0004 43030-0012 43030-0006 26-30 0.12-0.05 1.09-1.27 .043-.050 43030-0011 43030-0005 43031-0007 43031-0001 43031-0009 43031-0003 20-24 0.50-0.20 1.42-1.85 .056-.073 43031-0008 43031-0002 43031 2.54-2.92 .100-.115 43031-0010 43031-0004 43031-0012 43031-0006 26-30 0.12-0.05 1.09-1.27 043-.050 43031-0011 43031-0005 44372 44372-0002 20-24 0.50-0.20 1.30-1.85 .051-.073 2.54-2.92 .100-.115 45773-0001 45773-0003 45773 20-24 0.50-0.20 1.42-1.85 .056-.073 2.54-2.92 .100-.115 45773-0002 45773-0053 45773-0004 45773-0006 26-30 0.12-0.05 1.09-1.27 043-.050 45773-0005 45807 45807-0004 20-24 0.50-0.20 1.42-1.85 .056-.073 Customer to cut off terminal from reel: 0.18mm (.007) maximum Cut-off Tab. BEND UP DEFINITION OF TERMS CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION ROLLING CRIMP SEE NOTE TWISTING STRIP BEND LENGTH DOWN CRIMP HEIGHT Doc No: ATS-638190000 Release Date: 10-11-07 UNCONTROLLED COPY Page 1 of 8 Revision: G Revision Date: 06-23-16 Hand Crimp Tool For Micro-Fit 3.0 Crimp Terminals OVERLAP FORM GEOMETRY The above terminal drawing is a generic terminal PUNCH representation. It is not an image of a terminal listed in the scope. Insulation Crimp Note: OVERLAP Due to the terminals insulation grip design and/or INSULATION insulation diameter range, this tool uses overlap CRIMP form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While the insulation punch profile may appear lopsided, this is a normal condition for this tool. See figure to WIRE the right. (Some tools with multiple crimp pockets ANVIL may not have the overlap profile on all pockets). This tool has the overlap profile on the 26-30 AWG crimp pockets ONLY. The 20 and the 22-24 AWG crimp pockets have the full radius profile. CONDITIONS: After crimping, the conductor profiles should measure the following. See Notes below. Conductor Crimp Insulation Crimp Pull Force Wire Size Profile Terminal Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Minimum Series No 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 20 22-24 26-30 20 0.50 0.89-0.99 .035-.040 1.40 .055 1.70 .067 1.83 .072 57.8 13.00 X 22 0.35 0.83-0.93 .033-.037 1.40 .055 1.58 .062 1.72 .068 35.6 8.00 X 24 0.20 0.83-0.93 .033-.037 1.40 .055 1.58 .062 1.72 .068 22.2 5.00 X 43030 26 0.12 0.70-0.80 .028-.031 1.10 .043 1.38 .054 1.41 .056 13.3 3.00 X 28 0.08 0.70-0.80 .028-.031 1.10 .043 1.38 .054 1.40 .055 8.9 2.00 X 30 0.05 0.70-0.80 .028-.031 1.10 .043 1.38 .054 1.40 .055 6.7 1.50 X 20 0.50 0.89-0.99 .035-.040 1.40 .055 1.70 .067 1.83 .072 57.8 13.00 X 22 0.35 0.83-0.93 .033-.037 1.40 .055 1.58 .062 1.72 .068 35.6 8.00 X 24 0.20 0.83-0.93 .033-.037 1.40 .055 1.58 .062 1.72 .068 22.2 5.00 X 43031 26 0.12 0.70-0.80 .028-.031 1.10 .043 1.38 .054 1.41 .056 13.3 3.00 X 28 0.08 0.70-0.80 .028-.031 1.10 .043 1.38 .054 1.40 .055 8.9 2.00 X 30 0.05 0.70-0.80 .028-.031 1.10 .043 1.38 .054 1.40 .055 6.7 1.50 X 20 0.50 0.89-0.99 .035-.040 1.40 .055 1.70 .067 1.83 .072 57.8 13.00 X 44372 22 0.35 0.83-0.93 .033-.037 1.40 .055 1.58 .062 1.72 .068 35.6 8.00 X 24 0.20 0.83-0.93 .033-.037 1.40 .055 1.58 .062 1.72 .068 22.2 5.00 X 20 0.50 0.89-0.99 .035-.040 1.40 .055 1.70 .067 1.83 .072 57.8 13.00 X 22 0.35 0.83-0.93 .033-.037 1.40 .055 1.58 .062 1.72 .068 35.6 8.00 X 24 0.20 0.83-0.93 .033-.037 1.40 .055 1.58 .062 1.72 .068 22.2 5.00 X 45773 26 0.12 0.70-0.80 .028-.031 1.10 .043 1.38 .054 1.41 .056 13.3 3.00 X 28 0.08 0.70-0.80 .028-.031 1.10 .043 1.38 .054 1.40 .055 8.9 2.00 X 30 0.05 0.70-0.80 .028-.031 1.10 .043 1.38 .054 1.40 .055 6.7 1.50 X 20 0.50 0.89-0.99 .035-.040 1.40 .055 1.70 .067 1.83 .072 57.8 13.00 X 45807 22 0.35 0.83-0.93 .033-.037 1.40 .055 1.58 .062 1.72 .068 35.6 8.00 X 24 0.20 0.83-0.93 .033-.037 1.40 .055 1.58 .062 1.72 .068 22.2 5.00 X Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638190000 Release Date: 10-11-07 UNCONTROLLED COPY Page 2 of 8 Revision: G Revision Date: 06-23-16