Hand Crimp Tool For 2.00mm (.079 ) Pitch Crimp Terminals HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63819-0500 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC/WHMA A-620 Class 2 compliant as indicated This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: 2.00mm (.079 ) Pitch Crimp Terminal, 24-30 AWG. Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Loose Piece Reel AWG mm mm In. mm In. 50212 50212-8100 39-00-0424 50212-8000 24-30 0.20-0.05 0.80-1.40 .031-055 1.30-1.80 .051-.071 59354-8181 59354-8081 59354 24-30 0.20-0.05 0.80-1.40 .031-055 1.30-1.80 .051-.071 59354-8099 Customer to cut off terminal from reel: 0.15mm (.006) maximum Cut-off Tab. DEFINITION OF TERMS SEAM STRIP LENGTH BRUSH BELL MOUTH BEND UP WIRE TWISTING INSULATION CRIMP HEIGHT ROLLING CONDUCTOR CUT OFF CRIMP HEIGHT TAB BEND DOWN Doc No: ATS-638190500 Release Date: 11-26-07 UNCONTROLLED COPY Page 1 of 7 Revision: D Revision Date: 01-26-12 Hand Crimp Tool For 2.00mm (.079 ) Pitch Crimp Terminals CONDITIONS: After crimping, the conductor profiles should measure the following. Conductor Crimp Insulation Crimp Pull Force Terminal Wire Size Profile Minimum Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Series No 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 24-26 28-30 24 0.20 0.51-0.61 .020-.024 1.02 .040 1.43 .056 1.40 .055 29.4 6.60 X 26 0.12 0.51-0.61 .020-.024 1.02 .040 1.43 .056 1.40 .055 19.6 4.40 X 50212 28 0.08 0.51-0.61 .020-.024 1.02 .040 1.31 .052 1.29 .051 9.8 2.20 X 30 0.05 0.51-0.61 .020-.024 1.02 .040 1.31 .052 1.29 .051 4.9 1.10 X 24 0.20 0.51-0.61 .020-.024 1.02 .040 1.43 .056 1.40 .055 29.4 6.60 X 26 0.12 0.51-0.61 .020-.024 1.02 .040 1.43 .056 1.40 .055 19.6 4.40 X 59354 28 0.08 0.51-0.61 .020-.024 1.02 .040 1.31 .052 1.29 .051 9.8 2.20 X 30 0.05 0.51-0.61 .020-.024 1.02 .040 1.31 .052 1.29 .051 4.9 1.10 X OVERLAP FORM GEOMETRY Tool Qualification Notes: PUNCH 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. OVERLAP INSULATION Insulation Crimp Note: CRIMP Due to the terminals insulation grip design and/or insulation diameter range, this tool uses overlap form geometry in the insulation punch. This produces an overlap insulation crimp (A620 compliant). While the WIRE insulation punch profile may appear lopsided, this is ANVIL a normal condition for this tool. See figure to the right. (Some tools with multiple crimp pockets may not have the overlap profile on all pockets). CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. Note: LOCATOR A crimp height chart is provided with this manual HANDLE WILL IN DOWN as Reference Only. Due to the wide range of SPRING OPEN POSTION wires, strands, insulation diameters, and durometers available, actual crimp height measurements may very slightly. An occasional, destructive, pull force test should be performed to check hand tool crimp. Pull Force value Must exceed the Minimum pull force specifications listed. SQUEEZE OPERATION PUSH ON THE HANDLES Open the tool by squeezing the handles together. Figure 2 LOCATOR BUTTON TOGETHER At the end of the closing stroke, the ratchet Figure 1 mechanism will release the handles and the hand tool will spring open. See Figure 1. Doc No: ATS-638190500 Release Date: 11-26-07 UNCONTROLLED COPY Page 2 of 7 Revision: D Revision Date: 01-26-12