Hand Crimp Tool For C-Grid III Female Crimp Terminals HAND CRIMP TOOL Application Tooling TYPE 4D Specification Sheet Order No. 63819-0200 FEATURES A full cycle ratcheting hand tool ensures complete crimps Ergonomic soft grip handles for comfortable crimping A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position Right and Left handed applications This tool is IPC/WHMA A-620 Class 2 compliant as indicated. This tool is RoHS compliant, however RoHS compliant is not required SCOPE Products: C-Grid III Female Crimp Terminals, 22-28 AWG Terminal Order No. Wire Size Insulation Diameter Strip Length Terminal Series No. Loose Piece Reel AWG mm mm In. mm In. 90119-2109 90119-0109 90119-2110 90119-0110 22-24 0.35-0.20 1.02-1.47 .040-.058 2.80-3.30 .110-.130 90119-2111 90119-0111 90119 90119-2120 90119-0120 90119-2121 90119-0121 26-28 0.12-0.08 0.76-1.22 .030-.048 2.80-3.30 .110-.130 90119-2122 90119-0122 Customer to cut off terminal from reel: 0.15mm (.006) maximum Cut-off Tab. See Conditions on page 2. DEFINITION OF TERMS BEND UP ROLLING CONDUCTOR BRUSH BELL MOUTH CRIMP INSULATION CRIMP TWISTING STRIP LENGTH BEND DOWN CRIMP HEIGHT The above terminal drawing is a generic terminal representation. It is not an image of a terminal listed in the scope. Doc No: ATS-63819-0200 Release Date: 11-02-07 UNCONTROLLED COPY Page 1 of 7 Revision: B Revision Date: 02-23-11 Hand Crimp Tool For C-Grid III Female Crimp Terminals CONDITIONS: After crimping, the conductor profiles should measure the following. Terminal Conductor Crimp Insulation Crimp Pull Force Wire Size Profile Series No Height (Ref.) Width (Ref.) Height (Ref.) Width (Ref.) Minimum 2 AWG mm mm In. mm In. mm In. mm In. N Lb. 22-24 26-28 22 0.35 0.71-0.81 .028-.032 1.18 .046 1.60 .063 1.60 .063 39.2 8.82 X 90119 24 0.20 0.71-0.81 .028-.032 1.18 .046 1.60 .063 1.60 .063 29.4 6.61 X 26 0.12 0.59-0.69 .023-.027 1.16 .045 1.40 .055 1.40 .055 19.6 4.41 X 28 0.08 0.59-0.69 .023-.027 1.16 .045 1.40 .055 1.40 .055 9.8 2.20 X To Achieve IPC-A-620 Class 2 Crimps, the following over-all wire insulation diameter ranges are recommended: Profile 22 - 24: 1.02 1.47mm (.040-.058 inch) Profile 26 - 28: 0.89 - 1.22mm (.035-.048 inch) OPERATION CAUTION: Install only Molex terminals listed above with this tool. Do not crimp hardened objects as damage can occur to the tool or die. LOCATOR Open the tool by squeezing the handles together. At the end of the closing IN DOWN stroke, the ratchet mechanism will release the handles and the hand tool will POSTION spring open. See Figure 1. Crimping Terminals 1. Select the desired terminal listed in the preceding charts. 2. Make sure the center of the locator is in the down position. With the locator attached, push the locator button on the back of the hand tool to bring the locator forward through the tooling. See Figure 2. 3. While holding the locator button in, load the terminal into the proper nest PUSH ON THE Figure 2 opening in the locator based on the wire gauge or terminal type markings on LOCATOR BUTTON the hand tooling. See Figure 3. RELEASE LOCATOR LOCATOR BUTTON LOCATOR PUSHED THRU TOOLING LOCATOR BUTTON PUSHED IN TERMINAL Figure 3 TERMINAL Doc No: ATS-63819-0200 Release Date: 11-02-07 UNCONTROLLED COPY Page 2 of 7 Revision: B Revision Date: 02-23-11