Continuous Molded Strip Applicator Mini-Mac Applicator Mechanical Feed Continuous Molded Strip Application Tooling Specification Sheet Order No. 63883-2800 FEATURES Directly adapts to most crimp presses and automatic wire processors Applicator designed to industry-standard mounting and shut height of 135.80mm (5.346 ) Conductor and insulation rings allow quick adjustment for conductor and cut-off tooling height change Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the crimp press SCOPE Products: InsulKrimp Fully Insulated Quick Disconnect Continuous Molded Strip for 10-12 AWG. Testing Mechanical The tensile test, or pull test, is a means of evaluating the mechanical properties of the crimped connections. The following charts show the UL and government specifications (MIL-T-7928) for various wire sizes. The tensile strength is shown in pounds. It indicates the minimum acceptable force to break or separate the terminal from the conductor. Color Code Wire Size (AWG) *UL - 486 A *UL 486 C *UL 310 *Military Class 2 Yellow 26 3 N/A N/A 7 Yellow 24 5 N/A N/A 10 Red 22 8 8 8 15 Red 20 13 10 13 19 Red 18 20 10 20 38 Blue 16 30 15 30 50 Blue 14 50 25 50 70 Yellow 12 70 35 70 110 Yellow 10 80 40 80 150 Red 8 90 45 N/A 225 Blue 6 100 50 N/A 300 *UL - 486 A - Terminals (Copper conductors only) *UL - 486 C - Butt Splices, Parallel Splices, Closed End Connectors, and Wire Nuts *UL - 310 - Quick Disconnects, Flag and Couplers *Military Class 2- Military Approved Terminals only as listed Doc No: ATS-638832800 Release Date: 12-07-04 UNCONTROLLED COPY Page 1 of 6 Revision: D Revision Date: 05-16-12 Continuous Molded Strip Applicator Product List The following is a partial list of the product order numbers and their specifications that this tool is designed to run. Updates to this list are available on www.molex.com. Wire Size Insulation Diameter Maximum Strip Length Terminal No. Terminal Eng. No. AWG mm mm In. mm In. 19023-0058 19023-0058 12-10 3.30-5.25 6.10 .240 7.92 .312 19023-0067 19023-0067 12-10 3.30-5.25 6.10 .240 7.92 .312 19606-0001 19606-0001 12-10 3.30-5.25 6.10 .240 7.92 .312 19276-0007 C-2293C-LIF 12-10 3.30-5.25 5.97 .235 7.92 .312 DEFINITION OF TERMS The following illustration is a generic terminal representation and not an exact image of any terminal listed in the scope. MWID OR MAX INSULATION Fully Insulated DIAMETER Female Quick Disconnect STRIP LENGTH FEMALE QD MALE QD CONTINUOUS REF MOLDED STRIP TAB SIZE TAB SIZE BRUSH Figure 1 WIRE STOP CRIMP SPECIFICATIONS Wire Size X Dimension Conductor Crimp Pull Force Minimum Mean Go No Go AWG mm Lbs N In mm In mm In mm 12 3.30 .125 3.18 .123 3.12 .128 3.25 70.0 311.4 10 5.25 .125 3.18 .123 3.12 .128 3.25 80.0 355.9 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638832800 Release Date: 12-07-04 UNCONTROLLED COPY Page 2 of 6 Revision: D Revision Date: 05-16-12