SPECIFICATION CONTROL DRAWING 55A0712 TITLE Date Revision WIRE, RADIATION-CROSSLINKED, MODIFIED, ETFE-INSULATED, 10-26-04 B HEAVY DUTY, GENERAL PURPOSE, 1000 VOLT This specification sheet forms a part of the latest issue of Raychem Specification 55A. CONDUCTOR - SILVER-COATED COPPER PRIMARY INSULATION - RADIATION-CROSSLINKED MODIFIED ETFE. Primary insualtion shall be of a contrasting pigmentation to that of the jacket. JACKET - RADIATION-CROSSLINKED, MODIFIED ETFE TABLE I. CONSTRUCTION DETAILS DIAMETER OF FINISHED WIRE STRANDED MAXIMUM WIRE CONDUCTOR MAXIMUM CONDUCTOR RESISTANCE PART NUMBER SIZE DIAMETER STRANDING WEIGHT (AWG) 1/ (in.) AT 20C (in.) (number x AWG) (lbs/1000 ft) (ohms/1000 ft) MINIMUM MAXIMUM 55A0712-24-* 24 19 x 36 .023 .025 24.3 .056 .003 3.3 55A0712-22-* 22 19 x 34 .029 .031 15.1 .062 .003 4.4 6.1 55A0712-20-* 20 19 x 32 .037 .039 9.19 .070 .003 55A0712-18-* 18 19 x 30 .046 .048 5.79 .080 .004 8.7 55A0712-16-* 16 19 x 29 .052 .054 4.52 .087 .004 10.7 55A0712-14-* 14 19 x 27 .065 .068 2.88 .103 .004 15.7 55A0712-12-* 12 37 x 28 .084 .087 1.90 .120 .006 22.9 35.3 55A0712-10-* 10 37 x 26 .106 .112 1.19 .144 .006 55A0712- 8-* 8 133 x 29 .158 .169 .658 .205 .008 64.6 55A0712- 6-* 6 133 x 27 .198 .213 .418 .251 .010 100. 55A0712- 4-* 4 133 x 25 .268 158. .250 .264 .320 .010 55A0712- 2-* 2 665 x 30 .320 .340 .170 .418 .012 263. TABLE II. PERFORMANCE DETAILS BEND TESTING MANDREL DIAMETER WEIGHT (inch) ( 3%) (lb) ( 3%) PART NUMBER IMMERSION, IMMERSION, 1/ COLD COLD LIFE CYCLE AND LIFE CYCLE AND BEND BEND ACCELERATED AGING ACCELERATED AGING 4.00 55A0712-24-* 1.00 1.25 2.00 55A0712-22-* 1.00 2.00 4.00 1.25 55A0712-20-* 1.00 1.25 3.00 5.00 55A0712-18-* 3.00 5.00 1.00 1.25 55A0712-16-* 1.25 1.50 3.50 5.50 5.50 55A0712-14-* 1.25 1.50 3.50 55A0712-12-* 2.00 4.00 6.00 3.00 55A0712-10-* 2.00 3.00 4.00 6.00 55A0712- 8-* 4.00 8.00 4.00 5.00 55A0712- 6-* 5.00 6.00 5.00 12.0 15.0 55A0712- 4-* 6.00 8.00 5.00 55A0712- 2-* 8.00 6.00 15.0 10.0 Users should evaluate the suitability of this product for their application. Specifications are subject to change without notice. Tyco Electronics also reserves the right to make changes in materials or processing, which do not affect compliance with any specification, without notification to Buyer. 1/ COLORS AND COLOR CODE DESIGNATORS SHALL BE IN ACCORDANCE WITH MIL-STD-681. OTHER CODES AND SUFFIXES MAY BE R Wire & Cable ADDED TO THE PART NUMBER, AS NECESSARY, TO CAPTURE ANY ADDITIONAL REQUIREMENTS IMPOSED BY THE PURCHASE ORDER. 501 Oakside Avenue Redwood City, CA 94063-3800 DIMENSIONS ARE IN INCHES, AND UNLESS OTHERWISE DESIGNATED ARE NOMINAL. Phone: 1-800-227-8816 Page 1 of 2 THIS SPECIFICATION SHEET TAKES PRECEDENCE OVER DOCUMENTS REFERENCED HEREIN. Fax: 1-650-361-6297 REFERENCED DOCUMENTS SHALL BE OF THE ISSUE IN EFFECT ON DATE OF INVITATION FOR BID.Revision SCD Number Page 2 of 2 SPECIFICATION CONTROL DRAWING B 55A0712 WIRE RATINGS AND ADDITIONAL REQUIREMENTS TEMPERATURE RATING: 200C Maximum continuous conductor temperature VOLTAGE RATING: 1000 volts (rms) at sea level ACCELERATED AGING (CROSSLINKING PROOF): 300 3C for 7 hours BLOCKING: 230 3C for 24 hours COLOR: White preferred CONCENTRICITY: 70% (minimum) FLAMMABILITY: Procedure 1, 3 seconds (maximum) 3 in. (maximum) no flaming of facial tissue. HUMIDITY RESISTANCE: Insulation Resistance, 5000 megohms for 1000 ft. (minimum) for AWG 24 -10, 3000 megohms for 1000 ft. (minimum) for AWG 8 - 2 IDENTIFICATION AND COLOR STRIPING DURABILITY: 125 cycles (250 strokes) (minimum), 500 g weight INSULATION ELONGATION AND TENSILE STRENGTH: Elongation, 50% (minimum) Tensile strength,5000 lbf/in (minimum) INSULATION FLAWS: Primary Insulation, Spark test, 1.5 kV (rms) Impulse Dielectric Test, 6.0 kV (peak) Finished Wire, Spark test, 3.0 kV (rms) Impulse Dielectric Test, 8.0 kV (peak) INSULATION RESISTANCE: 5000 megohms for 1000 ft. (minimum) for AWG 24 -10, 3000 megohms for 1000 ft. (minimum) for AWG 8 - 2 INSULATION THICKNESS: 0.014 in. (minimum) for total insulation LIFE CYCLE: 230 3C for 500 hours LOW TEMPERATURE-COLD BEND: -65 3C for 4 hours SHRINKAGE: 230 3C for 6 hours, 0.125 in. (maximum) in 12 in. SMOKE TEST: 250 5C, No visible smoke SURFACE RESISTANCE: 500 megohms-in. (minimum), both readings THERMAL SHOCK RESISTANCE: 200 3C 0.060 in. (maximum) for AWG 24 - 12 0.100 in. (maximum) for AWG 10 - 8 0.125 in. (maximum) for AWG 6 - 2 VOLTAGE WITHSTAND TEST(Post Environmental): 2500 volts (rms), 60 Hz PART NUMBER: The in the part numbers on page 1 shall be replaced by a color code designator. 1/ Example: AWG 22, white: 55A0712-22-9 AWG 22, white with black stripe: 55A0712-22-90 1/ See Footer section on page 1