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APPLICATION TOOLING FOR RAYCHEM HEAT SHRINK PRODUCTS FROM TE CONNECTIVITY TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTSQuality Tooling for Raychem Heat Shrink Products Fixture Solutions RBK-X1 Processor Multiple wire fixture PN: 2234710-1 Stub fixture PN: 2234801-1 Stub splice fixture PN: 981721-000 Air cool connection box (applied with stub splice fixture PN 981721-000) PN: 1-529533-7 Custom tooling will be quoted separately Production Data Solutions Ordering Information Basic data collection type I: Software product, to enable RBK-X1 to export to the directory of customer defined PC or networked drive (+ Pro Studio EX) PN: 2367222-1 Basic data collection type II software product, to enable RBK-X1 to store production data locally in machine and export to external storage device (USB port) PN: 2367223-1 Technical Data Special requirement of data collection will be quoted separately Electrical supply: 220 240V, 50/60 Hz Power consumption: 3A (max.) Product Features Operating temperature: 200 - 600C The RBK-X1 processor is a semi-automatic unit designed Machine cycle time: 6 to 20 sec. Total system noise: <80 dB specicfi ally for sealing wire bundles, splice terminals and ring Dimensions: 419 x 500 x 218 mm terminals. The RBK-X1 features long life heating elements, operator Weight: 24 kg key lock/password protection levels and individual selections for Installation times, temperature and product size information. Product Range/Sizes Tubing diameter: Up to 19 mm (max) The RBK-X1 oeff rs a highly reliable PLC control, a short machine Tubing length: Up to 70 mm (max) depth to accommodate a larger front working area, low prolfi e and sequence processing. Machine Ordering Information The tool can operate in several modes: Description PN RBK-X1 2234800-1 Stand-alone operator sets time and temperature RBK-X1 (CE approved) 2234800-2 Sequenced preset times and temperatures can be RBK-X1 w/welding machine interface 2234800-3 sequenced automatically (and can also be randomly RBK-X1 w/welding machine interface (CE approved) 2234800-4 selected from sequence stored) RBK-X1 w/connectivity package 2234800-5 Communication with upstream ultrasonic w elder can RBK-X1 w/ connectivity package (CE approved) 2234800-6 allow time and temperature to be automatically set Accessories Ordering information without operator intervention Description PN RBK-X1 Operation: Ultrasonic welding machine interface 2234989-1* (field/factory upgrade) The operator is able to ecffi iently load both machines and Connectivity package 2369599-1** minimize dead time. Installing splice sealing products Barcode scanner (including necessary 2367220-1*** immediately after welding gives reduced installation time and software) early possible mechanical protection for the welded joint. 110V-220V AC transformer with US AC cord 2234986-1 The operator positions the splice sealing product centrally over MES (custom only) * Applying un-compliable ultrasonic welder may be charged separately the splice joint and then locates the assembly into the gripper **Providing production data, data export capability, barcode mechanism. Pushing the two start buttons initiates the machine scanning software and welding machine interface cycle, bringing the heating chamber into place over the joint area. ***In case of customer provided barcode scanner, only connectivity package PN 2369599-1 is needed. The heating chamber remains in place for the set period and then returns to the rest position. The wire assembly is automatically Calibration Solutions Ordering Information ejected, with the splice sealing product installed and the joint Temperature calibration probe PN: 288869-000 area sealed, insulated and strain relieved. Connection cable PN: 952687-000 TE APPLICATION TOOLING /// RAYCHEM HEAT SHRINK PRODUCTS PAGE 2