5: 9<* 065 /,, //,*.( 22&- ,*&2 /1 &. /..& 3/12 ,= <4<3( 0=, 9(<4( 0:69+,9:*(59,:<3 -964 /,796365.,+<:,6-4(5<(33 76>,9,+/(5+ 663: (5+ 663:(9,05 ,5+,+-696**(:065(3<:,(5+36>=63<4 , (7730*( 065: >0+,:,3,* 0656-76>,9,+(7730*( 065,8<074,5 -69, ,5+,+ <:, 796+<* 06567,9( 065:0:(=(03()3, This tooling is for use in Manual Arbor Frame Assemblies that are capable of 3000 pounds of crimp force. The die set open height for 1901262 is 123 mm the die set closed height is 97 mm. The approximate crimp force required to terminate the ferrules is 3000 pounds (based on the SnapLock 90 degree Ferrule for RG71 wire). The arbor frame assembly must be outfitted with stops. Otherwise the die set (tooling assembly) must be clamped in the arbor frame to prevent it from 66305. ::,4)30,: & movement during operation. Place the appropriate die -69 ,5 655,* 69: set in the arbor frame being sure to center the ram of the termination tool over the crimp tooling. Do not center the ram over the top of the die set. Proper (5+(9+0A( 065 6440 ,, - 6 69%,/0*3,: centering is required to ensure that the tooling bottoms. See Figure 2. Figure 1 /, ,9405( 69 (4 <: , 05 /0: 9,( This instruction sheet covers the application tooling for the ferrule crimps of FAKRA SMB Gen4 (Generation 4) Connectors. Tooling Assembly 19012621 is used to crimp 90 degree ferrules to coaxial cable Tooling Assembly 19012622 is used to crimp straight (180 degree) ferrules to coaxial cable. See Figure 1. Figure 2 The tooling is designed to allow the operator to hold the crimped wire and center contact in position in the subassembly while crimping the ferrule 31*00*.( 3)& 6, ,& Slide the ferrule onto the cable (see Figure 3 ). Be careful to NOT nick or cut the center conductor or the cable braid. 1*-0*.( 3)& ,4( /..& 3/1.% + /..& 3/1 The product information for these connectors can be found in Application Specification 11413157. Reason for revision is given in Section 5, REVISION SUMMARY. /0:*65 9633,++6*<4,5 0::<)1,* 6*/(5., *6 3,* 9650*: 69769( 065 (990:)<9. 6- 33 5 ,95( 065(3 0./ : ,:,9=,+ 693( ,: 9,=0:065(5+ ,.065(3 <: 64,9 ,9=0*, 36.6(5+ *6 3,* 9650*:(9, 9(+,4(92: =0:0 6<9>,):0 ,( 555 37 /&,& 31/.* 2 /- 9(+,4(92 /,9796+<* : 36.6: (5+*647(5 5(4,:<:,+(9, /,7967,9 6- /,099,:7,* 0=,6>5,9: & ** % * ) & && +)* & &% % % & % % Figure 3 1. Crimp the pin contact (jack connector), or 2. Crimp the ferrule onto the coaxial cable as socket contact (plug connector), onto the coaxial follows: cable center conductor using the specific tooling a. Place the assembled wire and ferrule referenced in Application Specification 11413157. combination in the die set (tooling set). 2. Insert the crimped pin or socket contact into the b. Using the locating plate, place the plug or correct subassembly until it snaps in place. The jack connector in the proper position. See contact will be held in place by the dielectric prior Figure 6. to crimping the ferrule. 3. Flare the cable braid. c. Cycle the Arbor Frame. As the frame closes, a cam will push the clamp assembly against the wire, then push the clamp arm until the assembly bottoms (approximately 0.89 mm). ) %( & )), 1. Slide the ferrule over the the cable braid until d. BE SURE the crimper bottoms on the anvil to the ferrule butts against the shoulder of the achieve the correct crimp height. (The correct assembly. See Figure 5. crimp height is 6.807 +/ 0.2032). & ( %% & % & ( & ( & ( & %% & % & ( & & & & ( & ( Figure 4 Figure 5 ( % %