Wire and Cable High Performance Wire and Cable FlexLine (SPEC 80) Product Facts Reduced weight Flexibility Low outgassing Function over a broad temperature range Flammability Arc track resistance Resistance to atomic oxygen Radiation resistance High quality and reliability Ease of fabrication (into Harnesses due to flexibility) Agency approvals -65C up to +200C -85F up to +395F Small size 600V rating Optional high strand count for increased flexibility Applications FlexLine wire constructions Variety of insulation/jacket provide maximum flexibility options FlexLine wire (also known similar to the SAE-AS-22759 as SPEC 80) is insulated Dual wall and single wall products in Mechanical, with a flexible modified options Chemical and Thermal radiation cross-linked ETFE Easy to install properties. polymer. It has a tempera- Mechanically tough ture rating of -65C to +200C -85F to +395F Compliance with FAR 25 continuous using silver flammability requirements copper conductor, and Resistance to harsh fluids & combines the easy solvents per SAE-AS-22759 handling of our SPEC 55 wire and cable with addi- tional flexibility. FlexLine wire is used in a broad range of applications, from Hook-up wire to Power Cables. 9 Available in: Americas Europe Asia Pacific 9-21 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015High Performance Wire and Cable FlexLine (SPEC 80) (Continued) FlexLine Insulation System Single Wall Dual Wall Single Wall 82 Wire Dual Wall 81 Wire High strand count conductors Standard M22759 conductor stranding Light weight Increased toughness AWG sizes 28 to 00 AWG sizes 28 to 000 (6-mil nominal insulation thickness) (10-mil nominal insulation thickness) Part Numbering System 81 & 82 General Purpose, 82 A 1 1 2 1 - AWG - 0/9 - 9 Outer Space Jacket Color (code per MIL-STD-681) Codes same as for Primary Wire Insulation Color Primary Wire Insulation Color (code per MIL-STD-681) 0 - Black 4 - Yellow 8 - Gray 1 - Brown 5 - Green 9 - White 2 - Red 6 - Blue 3 - Orange 7 - Violet Conductor Size (AWG) Conductor Type 1 - Tin-coated copper 4 - Silver-coated high strength 2 - Silver-coated copper copper alloy 3 - Nickel-coated copper 6 - Nickel-coated high strength copper alloy Number of Conductors 1 through 10 (designator for 10 conductor = 0) Class of Wire 1 - 600 volt, lightweight 8 - 600 volt, normal weight Construction 0 - Primary wire or unshielded & unjacketed cable 1 - *Round-braid shielded & jacketed cable 2 - *Flat-braid shielded & jacketed cable 3 - *Round-braid shielded cable, no jacket 4 - Jacketed cable, no shield 5 - *Spiral- braid shielded & jacketed cable 6-9 Special constructions Product Type / - Outer Space A - General Purpose AC- Same as A with 90% min. shield coverage B - Discontinued Basic Product Number 81 - Normal Stranding 82 - High Stranding Part Numbering System is a * Shield coating same as conductor coating except for the following: cross reference only and not - for conductor type 4, shield shall be tin-coated copper meant for part creation. - for conductor type 6, flat braid only, shield shall be tin-plated copper 9-22 Catalog 1654025 Dimensions are shown for Dimensions are in millimeters Canada: +1 (905) 475-6222 UK: +44 (0) 800-267666 Revised 5-12 reference purposes only. unless otherwise specified. Mexico/C. Am.: +52 (0) 55-1106-0800 France: +33 (0) 1-3420-8686 Specifications subject Latin/S. Am.: +54 (0) 11-4733-2200 Netherlands: +31 (0) 73-6246-999 www.te.com to change. USA: +1 (800) 522-6752 Germany: +49 (0) 6251-133-1999 China: +86 (0) 400-820-6015