15647&6,21 +((6 %-)/*& +- % %, (% +**% /+-*& . -%/% -% (8 2& 6,1* ,4( % ) 9/ 15(46(4 & % % % % % % -756(4 (( 15(46,21 2 /,( 22/ 5( ,6+ 2&. 03 ,6+ 2&. 03 1 2/ 4, ,1* %5 Figure 1 Wire Inserter forces the wire into the two slotted beams of the contact. Note that it provides support for Terminating Head 582461 (shown in Figure 1) is the contact beams when applying insertion force on designed to terminate discrete wire in MTA100 IDC the wire. closedend receptacle connectors with lock (ramp) Adjuster (Insertion Rod) is a piston for the wire and with lock and polarizing tabs. Slotted contacts for inserter and regulates wire inserter travel. insulation displacement termination are pre assembled on 2.54mm .100in. centerlines in each Feed Slide automatically positions the connector colorcoded housing for a specific wire size. after each termination. The head must be installed in Pistol Grip Manual Locating Pawl (or AntiBackup Pawl) aligns the Handle Assembly 580741 or Pistol Grip Pneumatic connector for insertion, and retains it during Handle Assembly 580751. For head installation and termination. removal, refer to Instruction Sheet 4086790 for the manual handle assembly and 4086789 for the pneumatic handle assembly. The adjuster (insertion rod) is preset for wire sizes 28 For detailed connector description and application through 22 AWG. If the wire is being inserted too requirements, refer to Application Specification deeply or not deeply enough inside the contact, it may 1141019. be necessary to adjust the depth of the wire inserter or, in addition, if the pneumatic handle assembly is Read these and all referenced instructions thoroughly being used, it may be necessary to adjust the air before using the head. pressure. Proceed as follows: & & % % & % % %/0, % & % ( % & % )& % % % 1. Determine the wire size, and select the & % ( % appropriate colorcoded connector from Figure 2. Reasons for reissue of this instruction sheet are provided in Section 8, REVISION SUMMARY. 4((1 /7( 674 / The head serves as a guide and support for the ( connector during termination. Features of the head (shown in Figure 1) and their function are as follows. Figure 2 +,5&21642//(2&70(16,557%-(&662&+ 1*( :&2 /(&6421,&5 24324 6,21 44,5%74* 2) // 16(41 6,21 / ,*+65 (5(48( 24/ 6(564(8,5,21 1 (*,21 / 75620(4 (48,&( /2*2 1 :&2 /(&6421,&5 4(64 (0 4.5 8,5,62749(%5,6( 6111 /2 +%(% /-+* . +) 4 (0 4. 6+(43427&65 /2*25 1&203 1:1 0(575( 4(6+(3423(46:2)6+(,44(53(&6,8(291(45 2. Using a small knife, cut off the wire retainers For the pneumatic handle assembly, if the wire is (strain relief) of the connector. This will provide a inserted too deeply (more than the required wire clear view for inspecting the connector for a insertion depth), refer to Section 4, WIRE properly terminated wire in the contact. See INSERTION DEPTH ADJUSTMENT. If the wire is Figure 3. not inserted deeply enough (less than the required wire insertion depth), increase the air pressure by & % ( & 69 kPa 10 psi . Repeat the termination procedure & %& + % % & % and check the insertion depth. Continue in this & & manner until either the proper insertion depth is obtained or the air pressure is set to 483 kPa 70 psi . If the proper insertion depth is NOT 3. Make a test termination according to Steps 1 reached at 483 kPa 70 psi , return the air pressure through 5 of Section 5, TERMINATING to 276 kPa 40 psi , and refer to Section 4. PROCEDURE. 6. Inspect the termination according to 4. Push the connector out of the right side of the Paragraph 3.2. head. 5. Check that the wire insertion depth is within the %&%0 2. )30% dimension given in Figure 3. & & & & & & ) % & & % & & & &% & & & & & & & & & ) %% ) % & & & & & & & & ) % & && ) & ( + 1 The required wire insertion depth is within the dimension given in Figure 3 (refer to Step 5 of If it is not, proceed as follows: Paragraph 3.1 for measurement). For the manual handle assembly, refer to Section 4, WIRE INSERTION DEPTH 2 The end of the wire extends past the contact ADJUSTMENT. beam by at least 1.52 mm .060 in %& & & & .-2 2 02++6 %,.4% )0% )0% 52%- 1 12 )0% )0% -132).- %2 )-%0 20 )- %+)%& .2 ) *% .0 32 . * ,/ %& )0% %2 )-%0 20 )- %+)%& %,.4% .-2 2 ,1 ,, )- ,, )- )- .2 %&.0,% )0% -1%02).- %/2( - .& )0% 52%- 1 12 0.-2 .& .-2 2 , 2. %-2%0 .& )0% .-2 2 , Figure 3 .& 6 . +% 20.-) 1 .0/.0 2).- %4