63816-1715

Hydraulic Dieless Crimping Tool Hydraulic Dieless Crimping Tool With Swivel Bench Adapter and Terminal Locator Operation Manual Order No. 63816-1700 For Insulated and Non-Insulated Terminal and Splices Description Operation Maintenance Doc No. TM-638161700 Release Date: 03-21-14 UNCONTROLLED COPY Page 1 of 29 Revision: D Revision Date: 05-10-17 Hydraulic Dieless Crimping Tool Table of Contents Contents Hydraulic Dieless Crimping Tool............................................................................................................................................ 1 Safety Warnings and Information ...................................................................................................................................... 3 Section 1 ............................................................................................................................................................................... 6 General Description .......................................................................................................................................................... 6 Principal Mechanical Parts of the 63816-1700 Dieless Crimping Tool .............................................................................. 7 1.1. Description ............................................................................................................................................................ 7 1.2. Features ................................................................................................................................................................ 8 1.3. Technical Specification .......................................................................................................................................... 8 1.4. Delivery Check ...................................................................................................................................................... 8 1.5. Tools ...................................................................................................................................................................... 8 Section 2 ............................................................................................................................................................................... 9 Setup and Adjustments ..................................................................................................................................................... 9 2.1 Setup ................................................................................................................................................................... 10 Air Supply Hook-Up .................................................................................................................................................... 10 Hydraulic Connections and Bench Mounting .............................................................................................................. 10 2.2 Adjustments ......................................................................................................................................................... 11 2.3 Alternative Pump Settings ................................................................................................................................... 11 Section 3 ............................................................................................................................................................................. 12 Terminal Specifications and Crimping Operation ............................................................................................................ 12 3.1 Scope .................................................................................................................................................................. 13 3.2 Terminal Chart ..................................................................................................................................................... 13 3.3 Crimping Terminals ............................................................................................................................................. 19 3.4 Adjusting the Pump Release Mechanism ............................................................................................................ 20 Section 4 ............................................................................................................................................................................. 21 4.1 Lubrication ........................................................................................................................................................... 22 4.2 Bleeding Air From The System ............................................................................................................................ 22 4.3 Inspecting The Hydraulic Fluid Level ................................................................................................................... 22 4.4 Draining and Flushing the Reservoir................................................................................................................. 22 4.5 Refilling The Bladder ........................................................................................................................................... 22 4.6 Periodic Cleaning ................................................................................................................................................ 23 4.7 Spare Parts ......................................................................................................................................................... 24 4.8 Perishable Parts .................................................................................................................................................. 24 4.9 Storage ................................................................................................................................................................ 24 Section 5 ............................................................................................................................................................................. 25 5.1 Main Parts List and Assembly Drawing ............................................................................................................... 26 5.2 Repair Parts ........................................................................................................................................................ 27 5.3 Troubleshooting ................................................................................................................................................... 28 Doc No. TM-638161700 Release Date: 03-21-14 UNCONTROLLED COPY Page 2 of 29 Revision: D Revision Date: 05-10-17