Fine Adjust Applicator for Right Angle 2.50mm (.098 ) Board-in-Terminals FineAdjust Applicator Application Tooling Specification Sheet Order No. 63904-1800 FEATURES Directly adapts to most automatic wire processing machines Quick punch removal with the push of a button for fast and easy tooling change Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other SCOPE Products: Right Angle, 2.50mm (.098 ) Board-In Terminal for 22-28 AWG. Insulation Diameter Terminal Terminal Wire Size Strip Length IPC/WHMA-A620 (1) Terminal Max (2) Series No. Order No. AWG mm mm In. mm In. mm In. 35021-1001 22 -- 1.25-1.70 .049-.067 1.90 .075 1.80-2.20 .071-.087 35021-1100 24 -- 1.15-1.50 .045-.059 1.90 .075 1.80-2.20 .071-.087 35021 35021-1101 26 -- 1.15-1.35 .045-.053 1.90 .075 1.80-2.20 .071-.087 35021-1110 28 -- 1.15-1.20 .045-.047 1.90 .075 1.80-2.20 .071-.087 35021-1160 (1) To achieve optimum IPC-A620 Class 2 insulation crimps, use this insulation OD. (2) Overall insulation OD specification for terminal. DEFINITION OF TERMS SEAM BEND UP STRIP LENGTH TWISTING BRUSH BELL MOUTH ROLLING INSULATION CRIMP HEIGHT BEND DOWN CONDUCTOR CUT-OFF TAB CRIMP HEIGHT Doc No. ATS-639041800 Release Date: 11-05-15 UNCONTROLLED COPY Page 1 of 5 Revision: A Revision Date: 11-05-15 Fine Adjust Applicator for Right Angle 2.50mm (.098 ) Board-in-Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 35021 0.20-0.50 .008-.020 0.30 .012 0.0-1.0 0.0-.039 Punch Width mm (Ref) Seam Bend up Bend down Twist Roll Terminal Series No. Conductor Insulation Seam shall not be open Degree Degree mm In mm In and no wire allowed out 35021 3 3 3 3 1.20 .047 1.70 .067 of the crimping area After crimping, the conductor profile should measure the following. Conductor Wire Size Terminal Series No. Crimp Height Crimp Width (Ref) 2 AWG mm mm In. mm In. 22 -- 0.88-0.93 .035-.037 1.20 .047 24 -- 0.79-0.84 .031-.033 1.20 .047 35021 26 -- 0.73-0.78 .029-.031 1.20 .047 28 -- 0.67-0.72 .026-.028 1.20 .047 Insulation Wire Size Crimp Height (Ref) Pull Force Minimum Terminal Series No. Crimp Width (Ref) (2.05mm Max) 2 AWG mm mm In. mm In. N Lb. 22 -- 2.00 .079 1.75 .069 39.2 8.80 24 -- 1.80 .071 1.73 .068 29.4 6.60 35021 26 -- 1.75 .069 1.73 .068 19.6 4.40 28 -- 1.65 .065 1.72 .068 9.8 2.20 Tool Qualification Notes: 1. Pull Force should be measured with no influence from the insulation crimp. 2. The above specifications are guidelines to an optimum crimp. Doc No. ATS-639041800 Release Date: 11-05-15 UNCONTROLLED COPY Page 2 of 5 Revision: A Revision Date: 11-05-15