DMC1000-4R (NSN: 5180-01-586-3020) Safe-T-Cable Tool Kit A Complete Tool And Parts Kit To Support Your .032 Applications. Safe-T-Cable Tool and Parts Kits are a travel-ready system whereby the user has Tools, Verification Equipment, Accessories, a supply of Cable/Ferrules, and the Instructions all in one package. The packaging materials (polypropylene case, foam inserts, and laminated instructions) are manufactured to meet the most demanding handling conditions. FOD (Foreign Object Damage) is always a concern when workers are required to use tools and small components in or around an aircraft. The shadowing principal is a proven concept for Tool/parts control to minimize that concern. DMC is well known throughout the aerospace industry for the quality and capability of the Tool Kits that we manufacture. If you have specific needs that cannot be covered by the Tool Kit described here, please call a DMC customer service representative for information on a Kit that will more appropriately meet your requirements. DMC1000-4R .032 TOOL AND ACCESSORY LIST Part Number Quantity Description SCTR323 1 ROTARY SAFE-T-CABLE TOOL WITH 3 NOSE ATTACHED (.032) SCTN32-7 1 7 NOSE ASSEMBLY (.032) C10-218 100 SAFE-T- CABLE .032 X 18 SCT-TB1 1 TORQUE VERIFICATION BLOCK 45-6N 1 DIAGONAL CUTTER 689-412 1 FLAT BLADE SCREWDRIVER 4-1501 1 9/64 HEX WRENCH Tool kit supplied in 1 polypropylene case and includes: Name Plate, Foam Pads/Inserts, Contents Charts and Instruction Sheets. DMC1000-4R NSN 5180-01-586-3020 DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA PHONE (407) 855-6161 FAX (407) 855-6884 www.DMCTools.com E-MAIL: DMC DMCTools.com COPYRIGHT 2011 Daniels Manufacturing Corp. ALL RIGHTS RESERVED REV. B 05/15 DMC1000-4R-SLDMC1000-4R (NSN: 5180-01-586-3020) Safe-T-Cable Tool Kit Safe-T-Cable was developed because the installation of hand twisted Lockwire is an expensive, time consuming, and awkward process. Safe-T-Cable is a simplified application method that relies on a precisely calibrated application tool for proper installation rather than operator skills. Operator training is simple, inspection is objective, and rework is virtually eliminated. This results in fewer demands on the Operators, Inspectors, and Maintenance Personnel. It will cut time and costs from your manufacturing or maintenance process. Safe-T-Cable may be substituted for safety Lockwire to prevent loosening of threaded parts in accordance with the performance requirements of SAE specifications AS4536, AS3509, AS3510 and AS3511. and lighter weight. Safe-T-Cable is available in four The Safe-T-Cable system involves three com- nominal diameters: .022 inch diameter, .032 inch ponents: the calibrated tool, pre-assembled cables, diameter, .040 inch diameter, and .062 inch diameter. and individual crimp ferrules. The cables have a square formed end cap securely attached to one end to provide a positive stop when threaded through a For more detailed information, qualifications, and specifications, contact DMC at (407) 855-6161 or fastener. The other end is electrically fused so it will visit our web site at www.DMCTools.com. easily thread through the series of fasteners to be secured. The ferrules are preloaded into a dispos- able cartridge which allows convenient transporta- Benefits of Safe-T-Cable tion, storage, and availability. The Safe-T-Cable tool Reduces installation time tensions the cable, crimps the ferrule onto the cable, Allows access to tight areas and cuts the cable flush with the ferrule. This system, Is quickly learned when properly used, eliminates the possibility of For- Reduces operator error eign Object Damage (FOD). Is stronger than wire Safe-T-Cable is constructed of high tensile Is quickly inspected strength, stranded cable. It is more flexible than its Improves FOD control Lockwire counterpart, although the working diameters Reduces need to rework are equivalent. This provides a stronger assembly Eliminates injuries from sharp wire ends A cable assembly is threaded through Simply thread the the fasteners in a cable through the direction that exerts ferrule and the tool a positive pull on the nose. fastener when tension is applied. Step 1 - Thread Step 2 - Insert The ferrule is firmly Correct tension is crimped and the cable applied. is cut flush with the end of the ferrule. Step 3 Tension Step 4 - Crimp & Cut DANIELS MANUFACTURING CORP., 526 THORPE ROAD, ORLANDO, FL 32824, USA PHONE (407) 855-6161 FAX (407) 855-6884 www.DMCTools.com E-MAIL: DMC DMCTools.com COPYRIGHT 2011 Daniels Manufacturing Corp. ALL RIGHTS RESERVED REV. B 05/15 DMC1000-4R-SL