900 Series Wiring 13672iss12:900 Series Wiring 13672iss12 19/9/12 16:34 Page 1 Buccaneer 900 Series Environmentally Sealed Connectors Specification Electrical: 2,3 Poles 4,5 Poles 7 Pole 10 Pole IMPORTANT - PLEASE READ 3 2 A 32A 32A 10A Current Rating: CSA Before using the connector, it is important that these instructions are 25A 30A 30A 10A Current Rating: carefully read and understood to ensure the connector system is Voltage Rating: 600V ac/dc 600V ac/dc 415V ac/dc 250V ac/dc completely water tight and electrically safe. Contact Resistance: <10m Ohm (initial) IF IN DOUBT CONSULT A QUALIFIED ELECTRICIAN. >10M Ohm ( 500V dc) Insulation Resistance: 2.2Kv ac min Dielectric strength: The 900 Series Buccaneer is available in 2, 3, 4, 5, 7 and 10 pole Approvals: versions. The 3, 4, 5 and 7 pole versions have a Leading Earth pin UL/VDE/CSA/CCC UL/VDE/CCC CCC arrangement for added protection. UL/VDE/CSA CSA Pending Pending The socket insert of the connector should always be the live part of the connector from the supply. The pin insert of the connector should always Material: lead to the load or electrical device. The pin or socket inserts can be Body Mouldings: Polyamide fitted to any body style to provide the correct arrangement for the Flammability Rating: UL94V-0 application. Contacts: Machined Solid Brass, Nickel plated To ensure efficient sealing use only smooth, circular cable with O Rings: Nitrile Panel Sealing Gasket: Silicone Rubber appropriate gland for the cable diameter. The sealing glands supplied with the Flex and Flex In-line connectors accommodate cables sizes as Mechanical: follows: Version Cable Dia. Cable Gland Colour Sealing: IP69K, EN60529 2 Contact Accommodation: 2.5 to 4mm (13-10AWG) conductor, single or PX0 13-15mm Yellow (standard) multi stranded PX0 11-13mm Black Cable Retention force: 22mm dia, 150N PX0 9-11mm White 15mm dia, 150N PX0 7-9mm Dark Grey 7mm dia, 80N PXA 20-22mm Yellow (standard) Cable Acceptance and PXA 18-20mm Black Gland Tightening Torques: PXA 16-18mm White Cable dia Gland Colour Tightening Torque PXA 14-16mm Dark Grey PX0 version 13-15mm Yellow (standard) 3.16Nm (28 lb/in) 11-13mm Black 3.16Nm (28 lb/in) Assembly/Wiring instructions 9-11mm White 3.16Nm (28 lb/in) 7-9mm Dark Grey 3.16Nm (28 lb/in) 1. Remove the pin or socket insert from the housing of the connector. PXA version 20-22mm Yellow (standard) 3.16Nm (28 lb/in) There is a slot for a flat blade screwdriver in the centre of the insert. 18-20mm Black 3.16Nm (28 lb/in) NOTE: The inserts have a LEFT HAND THREAD and should be turned 16-18mm White 3.16Nm (28 lb/in) clockwise to remove. 14-16mm Dark Grey 3.16Nm (28 lb/in) Panel mount nut-- 2.25Nm 2. For Flex and In-Line connector bodies, remove the gland nut, gland Flange & Bulkhead cage and gland from the rear of the housing and slide onto the fixing screws -- 0.9Nm cable. NOTE for PXA version there is no gland cage. Thread the cable through the connector body. See assembly drawings, figs. 1-5 and 8 for different body styles. 3. Prepare the cable and bare the wire ends as shown in fig. 6, wire stripping details. 4. Insert the bared wire ends into the terminals on the back of the pin/socket insert and fully tighten the wire retention screws. NOTE: If the connector is to be used with mains voltages, ensure 900 Series the wires are connected in the correct orientation as shown in the diagram below. After the wires have been connected securely, pull the cable and insert back into the housing and tighten with a screwdriver to ensure Buccaneer the insert is seated correctly. NOTE: LEFT HAND THREAD, turn the insert anti-clockwise when assembling. When assembling the Chassis (fig 3) and Flange (fig 4 and 5) housing types, the cable should be left free behind the panel to prevent it twisting. IP68 and IP69K Waterproof Connectors 5. For Flex and Flex In-line housings: PX0 version: Slide the gland, gland cage and gland nut along the cable into the body and tighten the gland nut to the appropriate Wiring Assembly Instructions torque to seal. Please note change to PXA assembly: PXA version: Slide 1 washer, the gland, the final washer and gland nut along the cable into the body and tighten to the appropriate torque to seal then tighten clamp screws to secure. See fig 8. 6. For the Bulkhead, Flange and Chassis body styles, correctly seat the gaskets and housing onto the mounting surface and secure with rear nut or screws/bolts with seals. Ensure all seals and glands are kept clean during assembly. NOTE: To ensure that the correct sealing properties of the connector are achieved it is imperative that all O rings are correctly located and seated before assembly. Please refer to the exploded diagrams for the locations of these seals. Caution not for Interrupting current Attention Ne pas utiliser pour couper le courant IMPORTANT SAFETY NOTICE Mains Wire Connections For your protection all mains (250V) equipment Important connect wires used out of doors, in damp or wet conditions Brown to terminal L should be supplied from a correctly fused source and protected by an approved R.C.D. to Blue to terminal N BS7071, BS7288, BS4293, BS EN 61008-1, Green/Yellow to BS EN 1008-2-2 terminal E IF IN DOUBT SEEK ADVICE www.bulgin.co.uk Part no.: 13672 Issue no: 12900 Series Wiring 13672iss12:900 Series Wiring 13672iss12 19/9/12 16:34 Page 2 Buccaneer 900 Series Environmentally Sealed Connectors Fig 8. Cable retention and Fig 1. Flex Mounting Fig 2. Flex Mounting In-line sealing assembly for large (PX0911, PXA911) (PX0921, PXA921) cable entry (PXA911, PXA921) Fig 3. Chassis/Panel Mounting (PX0931) Fig 4. Flange/Bulkhead Mounting (PX0941 + PX0950) 22mm 7mm Fig 6. Wire Striping Details Fig 5. Flange Mounting (PX0941) BULKHEAD/FLANGE MOUNTING PX0950 FLANGE MOUNTING PX0941 PANEL MOUNTING PX0931 Fig 7. Panel cut out details