63890-0866

Mini-Mac Applicator for Power 60 Amp Crimp Terminals Mini-Mac Applicator Application Tooling Air Feed Specification Sheet Order No.63832-0600 FEATURES Directly adapts to most automatic wire processing machines Applicator designed to industry standard mounting and shut height 135.80mm (5.346 ) Quick set-up time plus the crimp height, track and feed adjustments can be set without removing the applicator from the press Fine adjustment allows users to achieve target with little effort by adjusting in increments of .015mm (.0006 ) for conductor crimp height and .063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other. Molex applicators with air feed require presses equipped with an air valve. Molex presses with air valves include the TM-4000 (63801-7600). SCOPE Products: Power 60 Amp Crimp Terminals, 6 AWG. Insulation Diameter Wire Size Strip Length Terminal Terminal Order No. Maximum Series No. AWG mm mm In. mm In. 46819 46819-0013 6 13.30 9.00 .354 8.00-9.00 .315-.354 Overall insulation OD specification for terminal. Note: The 63832-0600 applicator must be used with TM-4000 (63801-7600) or an equivalent press with no less than 3 tons. DEFINITION OF TERMS STRIP LENGTH BEND UP BELL MOUTH BRUSH ROLLING TWISTING BEND CONDUCTOR DOWN CRIMP HEIGHT SEAM CUT-OFF TAB WIRE Doc No: ATS-638320600 Release Date: 08-11-09 UNCONTROLLED COPY Page 1 of 5 Revision: C Revision Date: 06-14-12 Mini-Mac Applicator for Power 60 Amp Crimp Terminals CRIMP SPECIFICATION Bell mouth Cut-off Tab Maximum Conductor Brush Terminal Series No. mm In. mm In. mm In. 46819 0.25-1.25 .010-.049 0.35 .014 1.00-2.50 .039-.098 Bend up Bend down Twist Roll Punch Width (Ref) Seam Terminal Series No. Conductor Seam shall not be Degree Degree mm In open and no wire allowed out of the crimping area 46819 3 3 3 3 7.00 .276 After crimping, the crimp profiles should measure the following. Conductor Wire Size Pull Force Minimum Terminal Series No. Crimp Height Crimp Width (Ref.) 2 AWG mm mm In. mm In. N Lb. 46819 6 13.30 3.95-4.05 .155-.159 7.10 .280 951.92 214.00 Tool Qualification Notes: 1. The above specifications are guidelines to an optimum crimp. Doc No: ATS-638320600 Release Date: 08-11-09 UNCONTROLLED COPY Page 2 of 5 Revision: C Revision Date: 06-14-12