M22520/2-02

Tooling Guide for Aerospace Wiring Systems Tooling Guide for Aerospace Wiring Systems An ISO 9001:2008 & AS9100:2004 Registered CompanyPreface and Table of Contents Daniels tools have been utilized in military aircraft The people behind the DMC name are pleased and aerospace programs for over 60 years (DMC to present our Connector Assembly Tools and founded in 1949). By continuously planning and Accessories on the pages that follow. We believe the adding to our product lines, we are now fulfilling the application data which accompanies each section demands of other high technology fields such as will answer your specific questions concerning telecommunications, fiber optics, lasers, and many tooling however, we encourage you to contact us other areas of electronic packaging. by telephone or fax for the personal services of our knowledgeable staff of application experts. Battery Powered Hydraulic CONTENTS Open Frame Crimp Tools ...............................................72 Important Facts About Crimping .....................................1 Pneumatic Open Frame Tools .......................................74 Tensile Test Systems ........................................................2 X-Die Pneumatic Tool/Bench Press Hand Tools ...........75 MPT-250B (Motorized 250 lb) ....................................3 Electric Hydraulic Open Frame Crimp Tool ..................76 PT-150H (Manual 150 lb) ...........................................4 DMC Y-Dies For A Full Range of Capabilities ..............77 HPT-200 (Portable, Manual 200 lb) ...........................5 Typica lY-Die Configurations and Applications Standard Adjustable Indent Crimp Tool ..........................6 Coaxial Contact Tool Selection Guide ..........................78 M22520/1-01 (AF8) R.F. Connectors Tool Selection Guide ..........................80 Miniature Adjustable Indent Crimp Tools ........................8 Mid-Current Range Adjustable M22520/2-01 (AFM8) .................................................8 Indent Crimp Tools .........................................................92 M22520/7-01 (MH860) ...............................................9 M22520/34-01 (39-000) .............................................9 Circular Indent Crimp Tools ...........................................96 Battery Powered Hydraulic Indent Crimp Tools ...........10 Special Application Indent Crimp Tools ........................98 Pneumatic Indent Crimp Tools ......................................12 MH835 & MH992 (Fine Tipped Indenter Tools) ......98 Auto-Lift Pneumatic MH800 (Ultra Precision) ...........................................99 Indent Crimp Tools .........................................................14 MH820 (Stainless Steel Indentor) ............................99 SC8 & MH993 (Biased Crimp Tools) .....................100 Large Gage Pneumatic Indent Crimp Tools ..................16 Dedicated Application Indent Crimp Tools .................101 M22520/23-01 (WA23) LH8 (for Burndy YHMM Series Contacts) Large Gage Contact Application Information ...............17 GS217 (MIL-C-22442/32-1 Clamping Ring Crimp Tool) Technical Application Guide for GMT Series Precision Crimp Tools ..............................102 Contacts and Connectors ..............................................22 Battery Powered Hydraulic GMT Crimp Tools ............104 Connector Illustration ..............................................22 Contact Color Code (BIN) ........................................22 DCT Series Crimp Tools ...............................................106 M39029 Contact Quick Location Chart ..................23 Hydrac 3.5 Ton Hydraulic Y-Die Crimp Tool ................108 MIL-STD-1760 Connector Tooling ..........................24 Hydrac 3.5 Ton Hydraulic HD36-Die Crimp Tool ........109 Installing and Removal Tools .........................................56 Hydrac 5.5 Ton Hydraulic HD51-Die Crimp Tool ........112 MIL-I-81969 Hydrac 7 & 12 Ton Hydraulic Crimp Tool Contact Retention Test Tools ........................................62 for HD002, HD485, and HD442 Dies (AS5259) ............114 Contact Gages ................................................................63 Air Powered Hydraulic Pump (HPU11M) .....................116 Unwired Contact Removal Tools ...................................64 Hydrac 7 Ton Dieless Four Indent Crimper .................116 M81969/30 Wire Harness Spoon .....................................................117 BETA Backshell Torque Tools .......................................65 Cable Tie Removal Tools ..............................................117 EMI/RFI Band Application System ................................66 Technical Application Guide for MIL Spec Circular Indent Crimp Tools ..........................69 Terminals and Splices ..................................................118 M22520/4-01 (GS100-1) Hand-Held Pneumatic Wire Stripping Tool .................164 M22520/31-01 (GS200-1) Swaging Tool & Tool Kit ...............................................166 Open Frame Crimp Tools ...............................................70 Wiring System Service Kits ..........................................168 M22520/5-01 (HX4) Limited Warranty ...........................................................172 M22520/10-01 (HX3) DANIELS MANUFACTURING CORP. 526 THORPE RD. ORLANDO, FL 32824 U.S.A. NOTICE PHONE 407/855-6161 FAX 407-855-6884 ANY PRICES WE QUOTE VERBALLY OR ANY PRICES APPEARING IN E-MAIL: DMC DMCTOOLS.COM .www DMCTOOLS.COM OUR PRINTED PRICE LISTS ARE SUBJECT TO CHANGE WITHOUT CAGE CODE: 11851 PRIOR NOTICE. IF YOU NEED FIRM PRICES FOR FUTURE DELIVERIES YOU SHOULD REQUEST A WRITTEN QUOTATION FROM OUR SALES OFFICE. WE ARE NOT LIABLE FOR CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY NATURE OR KIND, RESULTING FROM THE USE OF FOR WARRANTY & LIMITATION OF LIABILITY ANY OF OUR PRODUCTS. INFORMATION SEE PAGE 172 Copyright 2012 Daniels Manufacturing Corp. ALL RIGHTS RESERVED www.DMCTools.com