?
TM
Amphenol Tri-Start
Subminiature Cylindrical Connectors
12-092-14
MIL-DTL-38999, Series III
? Aluminum
? Stainless Steel/Firewall
? Composite
?
? Clutch-Lok High Vibration
Amphenol Corporation
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, New York 13838-1395
Phone: 800-678-0141 or 607-563-5011
www.amphenol-aerospace.com?
TM
Amphenol Tri-Start
Subminiature Cylindrical Connectors
12-092-14
MIL-DTL-38999, Series III
? Aluminum
? Stainless Steel/Firewall
? Composite
?
? Clutch-Lok High Vibration
Amphenol Corporation
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, New York 13838-1395
Phone: 800-678-0141 or 607-563-5011
www.amphenol-aerospace.comTable of Contents Page No.
Series III - The Highest Performance MIL-DTL-38999 Connector ...................... 1
Tri-Start Series III Versatility and Options ........................................................... 2
Shell Styles and Key Design Features ............................................................... 3
Test Data .......................................................................................................... 4
Specifications .................................................................................................... 5
Insert Availability and Identification ................................................................ 6, 7
Alternate Positioning .......................................................................................... 8
Insert Arrangements ................................................................................... 9-15
Crimp
TVP00R/CTVP00R Wall Mounting Receptacle .......................................... 16
TVP02R/CTVP02R Box Mounting Receptacle .......................................... 17
TV06R/CTV06R Straight Plug ................................................................... 18
TV26/MTV26 CLUTCH-LOK? Straight Plug .............................................. 19
TV07R/CTV07R Jam Nut Receptacle ....................................................... 20
TV01R/CTV01R Line Receptacle .............................................................. 21
TV09R Flange Mounting Plug .................................................................... 22
Hermetic
TVPS02Y Box Mounting Receptacle ......................................................... 23
TVS07Y Jam Nut Receptacle ................................................................... 24
TVSIY Solder Mounting Receptacle .......................................................... 25
TVSHIY Weld Mounting Recepacle ........................................................... 26
Fail Safe, Lanyard Release
Design Features, Types ............................................................................ 27
D38999/29, D38999/30 Lanyard Release Plug ..................................... 28-30
D38999/31 TV Fail Safe Lanyard Release Plug for MIL-STD-1760 ....... 31, 32
Accessories for Lanyard Release Connectors.......................................... 33
Accessories
Receptacle Protection Caps ..................................................................... 34
Plug Protection Caps ................................................................................ 35
Dummy Receptacles ................................................................................ 36
Cable Clamps ........................................................................................... 37
Universal Header Assembly for Flex Print or PC Board Connectors .... 38, 39
Contacts, Sealing Plugs, Plastic/Metal Protection Caps ................................... 40
Contacts (Printed Circuit Board, Wire wrap) .................................................... 41
Application Tools .............................................................................................. 42
How to Order
Amphenol? TV, Metal and Amphenol? TV26 CLUTCH-LOK? ................... 43
D38999, TV Military, Metal and MTV26 CLUTCH-LOK? ............................ 44
Amphenol? CTV, Composite ..................................................................... 45
D38999, CTV Military, Composite .............................................................. 46
Composite Weight Comparisons ..................................................................... 47
Specials (Fiber Optics, Filter Protection, Flex Assemblies,
PCB Applications) ..................................................................................... 48
Specials (Coax, Twinax, Triax Contacts, Ground Plane Connectors,
Press Fit Connectors) ............................................................................. 49
Specials (Quadrax Contacts) ......................................................................... 50
Specials (Deep Reach Shells, Stand-off Flange Shells, Connectors with
Integral Strain Reliefs, ESD Protection, RJ Field Connectors .................. 51
Sales Office and Distributor Listing ................................................................ 52
For additional information concerning Amphenol Tri-Start Connectors, or if there
are special application requirements, contact your local sales office or
Amphenol Aerospace
40-60 Delaware Ave.
Sidney, New York 13838-1395
Phone: 607-563-5011 Fax: 607-563-5157
www.amphenol-aerospace.com
Amphenol Aerospace is a Certified ISO9001 Manufacturer.?
TM
Amphenol Tri-Start
Subminiature Cylindrical Connectors
12-092-14
MIL-DTL-38999, Series III
? Aluminum
? Stainless Steel/Firewall
? Composite
?
? Clutch-Lok High Vibration
Amphenol Corporation
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, New York 13838-1395
Phone: 800-678-0141 or 607-563-5011
www.amphenol-aerospace.com?
TM
Amphenol Tri-Start
Subminiature Cylindrical Connectors
12-092-14
MIL-DTL-38999, Series III
? Aluminum
? Stainless Steel/Firewall
? Composite
?
? Clutch-Lok High Vibration
Amphenol Corporation
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, New York 13838-1395
Phone: 800-678-0141 or 607-563-5011
www.amphenol-aerospace.comTable of Contents Page No.
Series III - The Highest Performance MIL-DTL-38999 Connector ...................... 1
Tri-Start Series III Versatility and Options ........................................................... 2
Shell Styles and Key Design Features ............................................................... 3
Test Data .......................................................................................................... 4
Specifications .................................................................................................... 5
Insert Availability and Identification ................................................................ 6, 7
Alternate Positioning .......................................................................................... 8
Insert Arrangements ................................................................................... 9-15
Crimp
TVP00R/CTVP00R Wall Mounting Receptacle .......................................... 16
TVP02R/CTVP02R Box Mounting Receptacle .......................................... 17
TV06R/CTV06R Straight Plug ................................................................... 18
TV26/MTV26 CLUTCH-LOK? Straight Plug .............................................. 19
TV07R/CTV07R Jam Nut Receptacle ....................................................... 20
TV01R/CTV01R Line Receptacle .............................................................. 21
TV09R Flange Mounting Plug .................................................................... 22
Hermetic
TVPS02Y Box Mounting Receptacle ......................................................... 23
TVS07Y Jam Nut Receptacle ................................................................... 24
TVSIY Solder Mounting Receptacle .......................................................... 25
TVSHIY Weld Mounting Recepacle ........................................................... 26
Fail Safe, Lanyard Release
Design Features, Types ............................................................................ 27
D38999/29, D38999/30 Lanyard Release Plug ..................................... 28-30
D38999/31 TV Fail Safe Lanyard Release Plug for MIL-STD-1760 ....... 31, 32
Accessories for Lanyard Release Connectors.......................................... 33
Accessories
Receptacle Protection Caps ..................................................................... 34
Plug Protection Caps ................................................................................ 35
Dummy Receptacles ................................................................................ 36
Cable Clamps ........................................................................................... 37
Universal Header Assembly for Flex Print or PC Board Connectors .... 38, 39
Contacts, Sealing Plugs, Plastic/Metal Protection Caps ................................... 40
Contacts (Printed Circuit Board, Wire wrap) .................................................... 41
Application Tools .............................................................................................. 42
How to Order
Amphenol? TV, Metal and Amphenol? TV26 CLUTCH-LOK? ................... 43
D38999, TV Military, Metal and MTV26 CLUTCH-LOK? ............................ 44
Amphenol? CTV, Composite ..................................................................... 45
D38999, CTV Military, Composite .............................................................. 46
Composite Weight Comparisons ..................................................................... 47
Specials (Fiber Optics, Filter Protection, Flex Assemblies,
PCB Applications) ..................................................................................... 48
Specials (Coax, Twinax, Triax Contacts, Ground Plane Connectors,
Press Fit Connectors) ............................................................................. 49
Specials (Quadrax Contacts) ......................................................................... 50
Specials (Deep Reach Shells, Stand-off Flange Shells, Connectors with
Integral Strain Reliefs, ESD Protection, RJ Field Connectors .................. 51
Sales Office and Distributor Listing ................................................................ 52
For additional information concerning Amphenol Tri-Start Connectors, or if there
are special application requirements, contact your local sales office or
Amphenol Aerospace
40-60 Delaware Ave.
Sidney, New York 13838-1395
Phone: 607-563-5011 Fax: 607-563-5157
www.amphenol-aerospace.com
Amphenol Aerospace is a Certified ISO9001 Manufacturer.?
Amphenol Tri-Start
Series III - the highest performance
MIL-DTL-38999 connector
Composite Tri-Start,
Qualified to MIL-DTL-38999, Rev. J
MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphe-
?
nol Composite Tri-Start Connector offers a lightweight,
corrosion resistant connector with the same high
performance features as its metal counterpart. The
TM
Tri-Start MIL-DTL-38999 Series III
Composite Tri-Start Connector also includes the fol-
with Metal Shells - Aluminum, Stainless Steel, Class K Firewall
lowing features:
?
? Lightweight - 17% ? 70% weight savings
Amphenol Tri-Start MIL-DTL-38999* Series III Connectors
(17?40% weight savings vs. aluminum)
offer the highest performance capabilities for both general
(60?70% weight savings vs. stainless steel)
duty and severe environment applications. Meeting or ex-
See Composite weight comparison chart, pg. 47.
ceeding MIL-DTL-38999 Series III requirements, the Tri-Start
? Corrosion Resistance - available in standard MIL-
connector with standard metal shells (aluminum or stain-
DTL-38999 olive drab cadmium (175?C) and electro-
less steel with several finish options) offers these features:
less nickel plating (200?C), both withstanding 2000
? EMI Shielding - solid metal to metal coupling, grounding
hours of salt spray exposure. The base material is
fingers, electroless nickel plating, and thicker wall sections
able to withstand an indefinite exposure to salt spray.
provide superior EMI shielding capability of 65dB minimum
? Durability - 1500 couplings minimum (in reference to
at 10 GHz
connector couplings, not contacts)
? Contact Protection - recessed pins in this 100% scoop-
? Extended Life Contact - Mil-approved plating
proof connector minimize potential contact damage
process which provides 1500 couplings minimum
? Moisture Resistance - improved interfacial seal design
helps prevent electrolytic erosion of contacts
? Corrosion Resistance - shells of stainless steel or
cadmium over nickel plating withstand a 500 hour salt spray
exposure
? Vibration/Shock - operates under severe high temperature
vibration, through 200?C
? Firewall Capability - available in a stainless steel shell,
class RK, RS
? Lockwiring Eliminated - unique, self-locking, quick
coupling connector eliminates lockwiring
TM
CLUTCH-LOK MIL-DTL-38999 Series III
? Quick Coupling - completely mates and self-locks in a
High Vibration Connector
360? turn of the coupling nut
The latest offering from Amphenol in MIL-DTL-38999,
? Inventory Support Commonality - uses standard MIL-
the CLUTCH-LOK connector offers:
DTL-38999 contacts, application tools, insert arrangements
? Electrostatic Discharge Protection (ESD) - protection for
All advantages of stainless steel/Class K firewall Tri-
sensitive circuitry without diodes, varistors, etc., with the
Start connectors plus a unique clutch design that
use of the Faraday Cage principal which shunts high
actually tightens itself under vibration.
voltage, high current discharge events (see page 51)
Features include:
? Ground Plane Connectors - with metallic insert for
? High degree of differential torque
common grounding of coax, triax or twinax contact outer
? No settling back to the next ratchet tooth
shield (see page 49)
? Completely intermateable with all existing
-7 3
? Hermetic- air leakage limited to 1 X 10 cm per second
MIL-DTL-38999 Series III connectors
optional
? Offers advantage in inaccessible, hard to reach
areas where mating torque is difficult to apply and
* MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III.
complete coupling is not verifiable by inspection
1
See page 19 for description, 43 and 44 for ordering.?
TM
Amphenol Tri-Start
Subminiature Cylindrical Connectors
12-092-14
MIL-DTL-38999, Series III
? Aluminum
? Stainless Steel/Firewall
? Composite
?
? Clutch-Lok High Vibration
Amphenol Corporation
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, New York 13838-1395
Phone: 800-678-0141 or 607-563-5011
www.amphenol-aerospace.com?
TM
Amphenol Tri-Start
Subminiature Cylindrical Connectors
12-092-14
MIL-DTL-38999, Series III
? Aluminum
? Stainless Steel/Firewall
? Composite
?
? Clutch-Lok High Vibration
Amphenol Corporation
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, New York 13838-1395
Phone: 800-678-0141 or 607-563-5011
www.amphenol-aerospace.comTable of Contents Page No.
Series III - The Highest Performance MIL-DTL-38999 Connector ...................... 1
Tri-Start Series III Versatility and Options ........................................................... 2
Shell Styles and Key Design Features ............................................................... 3
Test Data .......................................................................................................... 4
Specifications .................................................................................................... 5
Insert Availability and Identification ................................................................ 6, 7
Alternate Positioning .......................................................................................... 8
Insert Arrangements ................................................................................... 9-15
Crimp
TVP00R/CTVP00R Wall Mounting Receptacle .......................................... 16
TVP02R/CTVP02R Box Mounting Receptacle .......................................... 17
TV06R/CTV06R Straight Plug ................................................................... 18
TV26/MTV26 CLUTCH-LOK? Straight Plug .............................................. 19
TV07R/CTV07R Jam Nut Receptacle ....................................................... 20
TV01R/CTV01R Line Receptacle .............................................................. 21
TV09R Flange Mounting Plug .................................................................... 22
Hermetic
TVPS02Y Box Mounting Receptacle ......................................................... 23
TVS07Y Jam Nut Receptacle ................................................................... 24
TVSIY Solder Mounting Receptacle .......................................................... 25
TVSHIY Weld Mounting Recepacle ........................................................... 26
Fail Safe, Lanyard Release
Design Features, Types ............................................................................ 27
D38999/29, D38999/30 Lanyard Release Plug ..................................... 28-30
D38999/31 TV Fail Safe Lanyard Release Plug for MIL-STD-1760 ....... 31, 32
Accessories for Lanyard Release Connectors.......................................... 33
Accessories
Receptacle Protection Caps ..................................................................... 34
Plug Protection Caps ................................................................................ 35
Dummy Receptacles ................................................................................ 36
Cable Clamps ........................................................................................... 37
Universal Header Assembly for Flex Print or PC Board Connectors .... 38, 39
Contacts, Sealing Plugs, Plastic/Metal Protection Caps ................................... 40
Contacts (Printed Circuit Board, Wire wrap) .................................................... 41
Application Tools .............................................................................................. 42
How to Order
Amphenol? TV, Metal and Amphenol? TV26 CLUTCH-LOK? ................... 43
D38999, TV Military, Metal and MTV26 CLUTCH-LOK? ............................ 44
Amphenol? CTV, Composite ..................................................................... 45
D38999, CTV Military, Composite .............................................................. 46
Composite Weight Comparisons ..................................................................... 47
Specials (Fiber Optics, Filter Protection, Flex Assemblies,
PCB Applications) ..................................................................................... 48
Specials (Coax, Twinax, Triax Contacts, Ground Plane Connectors,
Press Fit Connectors) ............................................................................. 49
Specials (Quadrax Contacts) ......................................................................... 50
Specials (Deep Reach Shells, Stand-off Flange Shells, Connectors with
Integral Strain Reliefs, ESD Protection, RJ Field Connectors .................. 51
Sales Office and Distributor Listing ................................................................ 52
For additional information concerning Amphenol Tri-Start Connectors, or if there
are special application requirements, contact your local sales office or
Amphenol Aerospace
40-60 Delaware Ave.
Sidney, New York 13838-1395
Phone: 607-563-5011 Fax: 607-563-5157
www.amphenol-aerospace.com
Amphenol Aerospace is a Certified ISO9001 Manufacturer.?
TM
Amphenol Tri-Start
Subminiature Cylindrical Connectors
12-092-14
MIL-DTL-38999, Series III
? Aluminum
? Stainless Steel/Firewall
? Composite
?
? Clutch-Lok High Vibration
Amphenol Corporation
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, New York 13838-1395
Phone: 800-678-0141 or 607-563-5011
www.amphenol-aerospace.com?
TM
Amphenol Tri-Start
Subminiature Cylindrical Connectors
12-092-14
MIL-DTL-38999, Series III
? Aluminum
? Stainless Steel/Firewall
? Composite
?
? Clutch-Lok High Vibration
Amphenol Corporation
Amphenol Aerospace
40-60 Delaware Avenue
Sidney, New York 13838-1395
Phone: 800-678-0141 or 607-563-5011
www.amphenol-aerospace.comTable of Contents Page No.
Series III - The Highest Performance MIL-DTL-38999 Connector ...................... 1
Tri-Start Series III Versatility and Options ........................................................... 2
Shell Styles and Key Design Features ............................................................... 3
Test Data .......................................................................................................... 4
Specifications .................................................................................................... 5
Insert Availability and Identification ................................................................ 6, 7
Alternate Positioning .......................................................................................... 8
Insert Arrangements ................................................................................... 9-15
Crimp
TVP00R/CTVP00R Wall Mounting Receptacle .......................................... 16
TVP02R/CTVP02R Box Mounting Receptacle .......................................... 17
TV06R/CTV06R Straight Plug ................................................................... 18
TV26/MTV26 CLUTCH-LOK? Straight Plug .............................................. 19
TV07R/CTV07R Jam Nut Receptacle ....................................................... 20
TV01R/CTV01R Line Receptacle .............................................................. 21
TV09R Flange Mounting Plug .................................................................... 22
Hermetic
TVPS02Y Box Mounting Receptacle ......................................................... 23
TVS07Y Jam Nut Receptacle ................................................................... 24
TVSIY Solder Mounting Receptacle .......................................................... 25
TVSHIY Weld Mounting Recepacle ........................................................... 26
Fail Safe, Lanyard Release
Design Features, Types ............................................................................ 27
D38999/29, D38999/30 Lanyard Release Plug ..................................... 28-30
D38999/31 TV Fail Safe Lanyard Release Plug for MIL-STD-1760 ....... 31, 32
Accessories for Lanyard Release Connectors.......................................... 33
Accessories
Receptacle Protection Caps ..................................................................... 34
Plug Protection Caps ................................................................................ 35
Dummy Receptacles ................................................................................ 36
Cable Clamps ........................................................................................... 37
Universal Header Assembly for Flex Print or PC Board Connectors .... 38, 39
Contacts, Sealing Plugs, Plastic/Metal Protection Caps ................................... 40
Contacts (Printed Circuit Board, Wire wrap) .................................................... 41
Application Tools .............................................................................................. 42
How to Order
Amphenol? TV, Metal and Amphenol? TV26 CLUTCH-LOK? ................... 43
D38999, TV Military, Metal and MTV26 CLUTCH-LOK? ............................ 44
Amphenol? CTV, Composite ..................................................................... 45
D38999, CTV Military, Composite .............................................................. 46
Composite Weight Comparisons ..................................................................... 47
Specials (Fiber Optics, Filter Protection, Flex Assemblies,
PCB Applications) ..................................................................................... 48
Specials (Coax, Twinax, Triax Contacts, Ground Plane Connectors,
Press Fit Connectors) ............................................................................. 49
Specials (Quadrax Contacts) ......................................................................... 50
Specials (Deep Reach Shells, Stand-off Flange Shells, Connectors with
Integral Strain Reliefs, ESD Protection, RJ Field Connectors .................. 51
Sales Office and Distributor Listing ................................................................ 52
For additional information concerning Amphenol Tri-Start Connectors, or if there
are special application requirements, contact your local sales office or
Amphenol Aerospace
40-60 Delaware Ave.
Sidney, New York 13838-1395
Phone: 607-563-5011 Fax: 607-563-5157
www.amphenol-aerospace.com
Amphenol Aerospace is a Certified ISO9001 Manufacturer.?
Amphenol Tri-Start
Series III - the highest performance
MIL-DTL-38999 connector
Composite Tri-Start,
Qualified to MIL-DTL-38999, Rev. J
MIL-Qualified to MIL-DTL-38999, Rev. K, the Amphe-
?
nol Composite Tri-Start Connector offers a lightweight,
corrosion resistant connector with the same high
performance features as its metal counterpart. The
TM
Tri-Start MIL-DTL-38999 Series III
Composite Tri-Start Connector also includes the fol-
with Metal Shells - Aluminum, Stainless Steel, Class K Firewall
lowing features:
?
? Lightweight - 17% ? 70% weight savings
Amphenol Tri-Start MIL-DTL-38999* Series III Connectors
(17?40% weight savings vs. aluminum)
offer the highest performance capabilities for both general
(60?70% weight savings vs. stainless steel)
duty and severe environment applications. Meeting or ex-
See Composite weight comparison chart, pg. 47.
ceeding MIL-DTL-38999 Series III requirements, the Tri-Start
? Corrosion Resistance - available in standard MIL-
connector with standard metal shells (aluminum or stain-
DTL-38999 olive drab cadmium (175?C) and electro-
less steel with several finish options) offers these features:
less nickel plating (200?C), both withstanding 2000
? EMI Shielding - solid metal to metal coupling, grounding
hours of salt spray exposure. The base material is
fingers, electroless nickel plating, and thicker wall sections
able to withstand an indefinite exposure to salt spray.
provide superior EMI shielding capability of 65dB minimum
? Durability - 1500 couplings minimum (in reference to
at 10 GHz
connector couplings, not contacts)
? Contact Protection - recessed pins in this 100% scoop-
? Extended Life Contact - Mil-approved plating
proof connector minimize potential contact damage
process which provides 1500 couplings minimum
? Moisture Resistance - improved interfacial seal design
helps prevent electrolytic erosion of contacts
? Corrosion Resistance - shells of stainless steel or
cadmium over nickel plating withstand a 500 hour salt spray
exposure
? Vibration/Shock - operates under severe high temperature
vibration, through 200?C
? Firewall Capability - available in a stainless steel shell,
class RK, RS
? Lockwiring Eliminated - unique, self-locking, quick
coupling connector eliminates lockwiring
TM
CLUTCH-LOK MIL-DTL-38999 Series III
? Quick Coupling - completely mates and self-locks in a
High Vibration Connector
360? turn of the coupling nut
The latest offering from Amphenol in MIL-DTL-38999,
? Inventory Support Commonality - uses standard MIL-
the CLUTCH-LOK connector offers:
DTL-38999 contacts, application tools, insert arrangements
? Electrostatic Discharge Protection (ESD) - protection for
All advantages of stainless steel/Class K firewall Tri-
sensitive circuitry without diodes, varistors, etc., with the
Start connectors plus a unique clutch design that
use of the Faraday Cage principal which shunts high
actually tightens itself under vibration.
voltage, high current discharge events (see page 51)
Features include:
? Ground Plane Connectors - with metallic insert for
? High degree of differential torque
common grounding of coax, triax or twinax contact outer
? No settling back to the next ratchet tooth
shield (see page 49)
? Completely intermateable with all existing
-7 3
? Hermetic- air leakage limited to 1 X 10 cm per second
MIL-DTL-38999 Series III connectors
optional
? Offers advantage in inaccessible, hard to reach
areas where mating torque is difficult to apply and
* MIL-DTL-38999 Series III supersedes MIL-C-38999 Series III.
complete coupling is not verifiable by inspection
1
See page 19 for description, 43 and 44 for ordering.